产品描述
Good Price K Series Helical Bevel Gearbox
产品描述
产品描述：K系列螺旋锥齿轮箱
概述
（1）输入方式：联轴电机、皮带电机、输入轴或连接法兰。
（2）直角输出。
（3）结构紧凑。
（4）牙齿表面坚硬。
（5）扭矩更大，负载能力更高。
（6）高精度齿轮，保证机组运行稳定，传动平稳。
（7）噪音低，寿命长。
（8）重叠系数大，耐磨。
K系列齿轮箱有以下几种设计：
KAZ..Y..短法兰安装式空心轴斜齿轮锥齿轮传动装置
K…Y…带中国制造轴的底座式螺旋锥齿轮传动装置
KAT…Y…带空心轴的扭矩臂式螺旋锥齿轮传动装置
KAB…Y…带空心轴的底座式螺旋锥齿轮传动装置
K(KF,KA,KAF,KAB,KAZ)S…轴输入螺旋锥齿轮单元
KA…Y…带空心轴的螺旋锥齿轮传动装置
KA(K, KF, KAF, KAB, KAZ)R..Y..组合式螺旋锥齿轮单元
KF…Y…法兰式螺旋锥齿轮传动装置，带中国制造轴
KA(K, KF, KAF, KAZ)S…R…轴输入组合式螺旋锥齿轮单元
KAF…Y…带空心轴的法兰式螺旋锥齿轮传动装置
KA(K, KF, KAF, KAB, KAZ)…Y…当为用户电机或特殊部件 1 配备时，需要连接法兰。
结构：
| K(-) |
K(A) | K(F) | 输入功率范围 | 输出速度 | 输出扭矩 |
| 脚踏式 | 空心轴 输出 |
法兰安装 | 0.18-200千瓦 | 0.1-270转/分钟 | 高达 50000 牛米 |
输入功率额定值和最大扭矩：
| 尺寸 |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| 结构 |
K KA KF KAF KAZ KAT KAB | |||||||||||
| 输入功率额定值（千瓦） |
0.18~ 3.0 |
0.18~ 3.0 |
0.18~ 5.5 |
0.18~ 5.5 |
0.37~ 11 |
0.75~ 22 |
1.3~ 30 |
3~ 45 |
7.5~ 90 |
11~ 160 |
11~ 200 |
18.5~ 200 |
| 比率 | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~ 44.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~1 64.44 |
17.97~ 178.37 |
| 最大限度 扭矩（牛米） |
200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
齿轮箱重量：
| 尺寸 |
38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| 重量 |
11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
这些权重是平均值，仅供参考。
最大扭矩是指指定尺寸下不同比例的最大扭矩值中的最大值。
额定功率：0.18千瓦~200千瓦
额定扭矩：高达 50000 牛·米
齿轮布置：锥齿轮螺旋硬化齿轮箱
输入频率：50Hz 或 60Hz 的 4 极、6 极和 8 极电机
比例：5.36~192.18
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| Application: | Motor, Machinery, Industry |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Minimizing Backlash and Ensuring Efficient Power Transfer in Bevel Gearboxes
Bevel gearboxes are meticulously designed to minimize backlash and optimize power transfer efficiency, ensuring smooth and precise motion in mechanical systems.
Several design considerations contribute to minimizing backlash and enhancing power transfer:
- Tooth Profile and Quality: High-precision tooth profiles with minimal clearance between mating gears reduce backlash. The use of advanced manufacturing techniques ensures consistent gear quality and accurate tooth engagement.
- Preload and Contact Pattern: Properly applied preload and optimized contact patterns between the bevel gear teeth enhance meshing accuracy, reducing the potential for backlash and improving load distribution.
- Gearbox Rigidity: Stiff and rigid gearbox housing and components help maintain precise gear alignment, reducing the effects of deflection and misalignment that can lead to backlash.
- Bearing Selection: High-quality bearings with minimal play contribute to reduced backlash and smoother motion by minimizing axial and radial movement of the gears.
- Lubrication: Adequate lubrication reduces friction, wear, and vibration, promoting efficient power transfer and minimizing backlash-related issues.
- Tolerances and Manufacturing Precision: Tight manufacturing tolerances and precision machining processes ensure consistent gear geometry, alignment, and positioning, minimizing any potential sources of backlash.
By incorporating these design principles and practices, bevel gearboxes are engineered to achieve tight backlash control and efficient power transmission. This makes them suitable for applications where precise motion control, accuracy, and reliability are crucial, such as robotics, aerospace, automotive, and industrial machinery.
Maintenance Procedures to Extend the Lifespan of Bevel Gearboxes
Proper maintenance is essential for extending the lifespan of bevel gearboxes. Here are specific procedures to ensure their longevity:
- Regular Inspection: Conduct routine visual inspections to identify signs of wear, damage, or misalignment. Check for unusual noise, vibration, or leaks.
- Lubrication: Follow the recommended lubrication schedule and guidelines for the specific gearbox. Ensure the correct type and quantity of lubricant are used.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent dirt, debris, and contaminants from entering and causing damage.
- Tightening and Fasteners: Periodically check and tighten fasteners, bolts, and mounting components. Loose fasteners can lead to misalignment and excessive wear.
- Alignment: Ensure proper alignment of the gearbox with connected components. Misalignment can cause increased friction, heat, and wear.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to identify any overheating issues. Excessive heat can degrade lubricant and components.
- Seals and Gaskets: Inspect and replace seals and gaskets as needed to prevent leaks and contamination.
- Gear Tooth Inspection: Periodically check gear teeth for signs of pitting, chipping, or wear. Address any issues promptly to prevent further damage.
- Vibration Analysis: Implement vibration analysis to detect irregularities in the gearbox’s operation. Unusual vibrations may indicate misalignment or other mechanical issues.
- Replace Worn Parts: Replace worn or damaged components, such as bearings, gears, and seals, with genuine parts from the manufacturer.
- Professional Maintenance: Engage qualified technicians for more in-depth inspections and maintenance tasks, especially for complex gearboxes.
- Operating Conditions: Operate the gearbox within its specified load, speed, and temperature limits to prevent excessive stress and wear.
- Training: Ensure personnel are trained to operate, maintain, and troubleshoot the gearbox properly.
- Record Keeping: Maintain detailed records of maintenance activities, inspections, and repairs for reference and future planning.
By following these maintenance procedures, bevel gearboxes can maintain optimal performance, minimize downtime, and have an extended operational lifespan.
锥齿轮箱中锥齿轮间角度的重要性
在锥齿轮箱中，锥齿轮之间的角度对于决定相交轴之间旋转运动的传递方式起着至关重要的作用。这个角度通常被称为“轴角”或“节圆角”，对齿轮箱的性能、效率和承载能力有着显著的影响。
锥齿轮之间的角度会影响以下几个关键方面：
- 机械优势： 角度决定了锥齿轮箱的机械优势或齿轮比。角度越小，齿轮比越低，扭矩越大，转速越低；角度越大，齿轮比越高，转速越高，扭矩输出越低。
- 效率： 角度会影响动力传输效率。较小的角度通常能带来更高的效率，因为这样可以改善负载分布并减少摩擦损失。
- 负载分配： 正确选择角度有助于使锥齿轮齿面上的载荷分布均匀。角度不当会导致磨损不均和过早失效。
- 空间限制： 该角度会影响锥齿轮箱的整体尺寸，这在某些空间受限的应用中可能至关重要。
锥齿轮之间的角度通常根据机械系统的具体要求和预期用途来选择。这是工程师需要仔细分析的关键设计考虑因素，以确保锥齿轮箱的最佳性能和可靠性。
editor by CX 2024-04-15
