製品説明
製品説明
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
製品の特徴
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| 硬度： | 硬化した歯面 |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| ステップ： | Single-Step |
| タイプ： | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- ベアリングの選定： High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
ベベルギアボックスを使用する際の課題
ベベルギアボックスには様々な利点がある一方で、使用する際に生じる可能性のある課題もいくつかあります。
- 潤滑： ベベルギアボックスでは、摩擦、摩耗、発熱を低減するために適切な潤滑が不可欠です。しかし、ベベルギアの複雑な形状や、オイルの滞留、潤滑不足の可能性などから、噛み合うベベルギアに効果的な潤滑を確保することは容易ではありません。
- 騒音と振動： ベベルギアボックスは、特に高速回転時に、運転中に騒音や振動を発生させることがあります。ギアの歯同士の相互作用によって騒音が発生する場合があり、その軽減には遮音や振動抑制などの追加対策が必要となる場合があります。
- 配置: ベベルギアの正確な位置合わせは、スムーズで効率的な動力伝達を確保するために不可欠です。位置ずれは、摩耗の増加、効率の低下、さらには歯の破損につながる可能性があります。ベベルギアボックスでは、他のタイプのギアボックスに比べて、適切な位置合わせがより複雑になる場合があります。
- メンテナンス： ベベルギアボックスは、他のギアシステムに比べて頻繁なメンテナンスが必要となる場合があります。定期的な点検、潤滑状態の確認、歯形監視は、問題が深刻化する前に発見し対処するために不可欠です。
- スペースの制約： ベベルギアボックスの設計は、特に高いギア比を必要とする用途で使用される場合、かさばる傾向があります。これは、スペースが限られている状況では課題となる可能性があります。
- 放熱： 高速回転や高負荷運転を行うベベルギアボックスでは、かなりの熱が発生する可能性があります。過熱や早期故障を防ぐためには、冷却フィンや潤滑油冷却などの適切な放熱機構が必要となる場合があります。
エンジニアと製造業者は、さまざまな用途においてベベルギアボックスの信頼性と有効性を確保するために、これらの課題に慎重に取り組む必要がある。
Types of Bevel Gearboxes and Their Classification
Bevel gearboxes come in various types, each designed for specific applications and requirements. They are classified based on factors such as gear arrangement, shaft orientation, and usage. Some common types of bevel gearboxes include:
- Straight Bevel Gearboxes: These gearboxes use straight bevel gears and are suitable for transmitting motion between intersecting shafts at a 90-degree angle.
- Spiral Bevel Gearboxes: These gearboxes use spiral bevel gears and are employed when the intersecting shafts are at angles other than 90 degrees. They offer smoother operation and higher load capacity.
- Skew Bevel Gearboxes: In skew bevel gearboxes, the axes of the input and output shafts are not parallel or intersecting. These gearboxes are used in applications where non-parallel and non-intersecting shafts need to be connected.
- Angular Bevel Gearboxes: Angular bevel gearboxes are designed to connect shafts at a specific angle, often used in applications where the required shaft angle is different from standard bevel gear configurations.
The classification of bevel gearboxes is based on the arrangement and orientation of the gear teeth and shafts. Manufacturers offer a variety of designs to accommodate different industrial needs and ensure efficient motion transmission at various angles.
editor by CX 2023-12-20
