Opis produktu
Reducer Spiral Bevel Helical Speed Reduction Agriculture Agricultural Cycloidal Servo High Precision Planetary Winch Track Wheel Slewing Drive Nmrv Worm Gearbox
Our products
Worm gearbox: RV series, WP series, SWL series screw jack, VF series
Helical gearbox: R/F/K/S series, HB series, BKM series, RC series, SMR shaft mounted gearbox, TA shaft mounted gearbox
Cycloidal gearboxes: BL/XL flange vertical installed double shaft type, BW/XW baseboard horizontal installed double shaft type, BLD/XLD flange vertical installed motor direct-connection type, BWD/XWD baseboard horizontal installed motor direct-connection type
Planetary gearbox: High precision planetary gearboxes, Planetary gearbox for feed mixer, Planetary gearbox for construction mixer, Travel drives, Winch drives, Slew drives, Inline gear reducer
Agricultural gearbox: Planetary gearbox for feed mixer, Flail Mower Gearbox, Rotary Tiller Gearbox, Lawn Mower Gearbox, rotary cutter gearbox, post hole gearbox, rotary mower gearbox, irrigation gearbox, fertilizer spreader gearbox, hydraulic drive gearbox, rotary rakes gearbox, hay tedders gearbox, sewage agitators gearbox, cutter bars gearbox, snowblower gearbox…
Our Advantages
–Box processing accuracy assurance
Large horizontal box machining center
High-end fully automatic multi-axis CNC boring and milling machine
Fully CNC high-precision processing ensures the accuracy of hole location
–Fourth level precision of precision gear grinding
The tooth surface is carburized and hardened, which is durable
Fine rolling and grinding process, high efficiency, stable and low noise
–Automatic numerical control workshop
Standardized CNC production workshop
Pass the ISO9001 quality system certification
Efficient operation to ensure production duration
–Diversified configuration and matching as required
It can be equipped with common three-phase/single-phase, braking, frequency conversion, explosion-proof, servo, and other motors.
Different motor voltage/frequency, protection grade, and energy efficiency grade can be configured.
Customizable input end cover matching non-standard power input device
–Automatic painting assembly line
Fully automatic painting assembly line
Ensure both internal and external products
Exquisite appearance and brand expression
–Rich customization design capability
Design technology team with more than 20 years of experience
Can undertake customization of various non-standard reducers
Profil firmy
The company specializes in producing worm gearboxes (reducers), agricultural gearboxes, planetary gearboxes, helical gearboxes, swl series screw gearboxes, R, K, F, S series helical gear reducers, B/X series cycloidal pin gear reducers, etc. The products are exported to dozens of countries and regions in Europe, America, Japan, India, Brazil, etc. The products are mainly used in plastics, rubber, metallurgy and mining, petrochemical industry, hoisting and transportation, light industrial food, and other fields.
The company has exact and sensitive equipment, challenging tooth surface processing, and manufacturing equipment: German and Swiss gear grinders, gear testers, hobbing machines, large boring and milling machines, Japanese machining centers, etc.
More than 20 projects, such as the high torque reducer developed by the company, have won the national patent invention certificate and also won the national “high-tech enterprise certificate” in 2571.
Since its establishment in 2003, the company has adhered to the concept of “sustainable operation,” the business philosophy of “people-oriented, customer first,” and the core values of “unity, friendship, dedication, innovation, and efficiency.” The company keeps up with the cutting-edge technology in the market and strives to create the most satisfactory products for customers!
Product processing flow
Box processing process
Mechanical modeling of metal mold → casting on production line → artificial aging treatment → shot peening treatment → machining center processing → CMM detection
Gear processing process
Forging → normalizing → rough turning → fine turning → gear hobbing → chamfering of tooth end → carburizing and quenching (HRC58-62) → shot blasting → grinding of the end face and inner hole → gear grinding → accuracy testing (tooth shape, tooth orientation, tooth pitch, etc., level 6) → wire cutting keyway → magnetic particle flaw detection → ultrasonic cleaning and rust prevention.
Process flow of gear shaft processing
Forging → normalizing → rough turning (including center hole drilling) → finish turning → gear hobbing → keyway milling → carburizing and quenching (HRC58-62) → shot blasting → grinding center hole → excircle grinding → gear grinding → testing (tooth shape, tooth pitch, etc., level 6) → magnetic particle inspection → ultrasonic cleaning and rust prevention.
Certifications
Opakowanie i wysyłka
How to select reducer
To determine the model of a reducer, the following parameters need to be determined:
1. Determine the running speed of the machine, and calculate the reduction ratio of the reducer according to this speed (reduction ratio=input shaft speed/output shaft speed=motor speed/mechanical required speed);
2. Calculate the load torque, select the output of the reducer according to this torque (refer to the “Output Torque Table” provided by the reducer manufacturer), and determine the reducer model;
3. Determine the additional functions of the reducer, such as power off braking, power on braking, frequency conversion, shrink frame, housing material, etc. Some additional functions can only be provided by specific factories.
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Layout: | Coaxial |
| Hardness: | Soft Tooth Surface |
| Step: | Stepless |
| Transport Package: | Wooden Box |
| Specification: | Customize |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Rozróżnianie przekładni stożkowych od innych układów przekładniowych
Przekładnie stożkowe wyróżniają się spośród innych typów układów przekładniowych ze względu na swoje unikalne cechy i zastosowania:
- Kąt przecięcia: Przekładnie stożkowe służą do przekazywania ruchu między przecinającymi się wałami pod określonymi kątami, dzięki czemu idealnie nadają się do zmiany kierunku ruchu obrotowego.
- Zmiana kierunku: W przeciwieństwie do układów przekładni z wałkami równoległymi, przekładnie stożkowe zmieniają kierunek ruchu o 90 stopni lub inne określone kąty, co pozwala im na efektywne przenoszenie mocy na zakrętach.
- Kompaktowy i oszczędzający miejsce: Przekładnie stożkowe są często kompaktowe i zajmują mało miejsca, dzięki czemu nadają się do zastosowań, w których przestrzeń na montaż przekładni jest ograniczona.
- Szeroki zakres kątów: Przekładnie stożkowe mogą pracować pod różnymi kątami, przekraczającymi 90 stopni, co zapewnia elastyczność w projektowaniu złożonych układów mechanicznych.
- Zastosowania specjalistyczne: Przekładnie stożkowe są powszechnie stosowane w zastosowaniach wymagających zmiany kierunku, takich jak samochodowe systemy różnicowe, mechanizmy kierownicze, prasy drukarskie i maszyny z przecinającymi się osiami.
Te wyróżniające cechy sprawiają, że przekładnie stożkowe są uniwersalnym wyborem w sytuacjach, w których zmiana kierunku ruchu obrotowego lub przenoszenie mocy między przecinającymi się wałami ma kluczowe znaczenie.
Efficient Power Transmission and Torque Transfer with Bevel Gearboxes
Bevel gearboxes are designed to ensure efficient power transmission and torque transfer in various mechanical systems. Here’s how they contribute to these aspects:
- Multiple Gear Teeth Engagement: Bevel gearboxes typically have multiple gear teeth in contact simultaneously, distributing the load across a larger surface area. This feature enhances torque-carrying capacity and minimizes wear, resulting in efficient torque transfer.
- High Gear Ratio: Bevel gearboxes can achieve high gear ratios, allowing them to convert high-speed, low-torque input into low-speed, high-torque output. This capability is valuable for applications requiring precise control over rotational speed and force.
- Smooth Motion Transfer: The meshing of bevel gears ensures smooth and continuous motion transfer between intersecting shafts. This is essential for maintaining consistent power transmission and reducing vibration or noise.
- Optimized Gear Tooth Design: Bevel gear teeth are carefully engineered with specific profiles and angles to minimize friction and maximize contact area. This design optimization enhances the efficiency of torque transfer while reducing energy losses due to friction.
- Precise Machining and Alignment: Precision machining and proper alignment of bevel gears within the gearbox contribute to efficient power transmission. Accurate gear meshing reduces the likelihood of backlash and ensures minimal energy wastage.
Bevel gearboxes are chosen for applications where efficient power transmission, precise torque transfer, and reliable motion control are essential requirements.
Bevel Gearbox: Function and Mechanics
A bevel gearbox is a type of mechanical device designed to transmit rotational motion and power between two intersecting shafts with non-parallel axes. It employs a set of bevel gears to change the direction of motion by 90 degrees. Bevel gearboxes are commonly used in various mechanical systems and applications where a change in rotational direction is required.
The function of a bevel gearbox can be summarized as follows:
- Directional Change: A bevel gearbox is primarily utilized to redirect rotational motion from one input shaft to an output shaft that is oriented at a perpendicular angle. This enables the transmission of power and motion around corners or between different planes.
- Torque Transfer: Bevel gearboxes are capable of transmitting torque between intersecting shafts, allowing for the efficient transfer of rotational force from the input shaft to the output shaft.
- Speed Reduction or Increase: Depending on the arrangement of bevel gears, a bevel gearbox can also modify the rotational speed of the output shaft relative to the input shaft. This makes it possible to achieve speed reduction or speed increase as needed in the mechanical system.
The mechanics of a bevel gearbox involve the use of bevel gears, which have conically shaped teeth that allow them to mesh with each other at an angle. The most common types of bevel gears used in bevel gearboxes are straight bevel gears and spiral bevel gears.
When the input shaft rotates, its connected bevel gear engages with the first bevel gear in the gearbox. As a result, the rotational motion is transferred to the second bevel gear, which is mounted on the output shaft. The interaction of these gears changes the direction of rotation and transfers torque to the output shaft.
Bevel gearboxes are found in various applications, including automotive differentials, power tools, printing presses, machine tools, and other mechanical systems where torque transmission and directional changes are essential.
editor by CX 2023-09-12
