Deskripsi Produk
> Product Introduction
90 Degree Bevel Helical Transmission Gearbox
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> gearbox Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Housing hardness | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efisiensi | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
>GEARBOX CATALOGUE :
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
Pertanyaan yang Sering Diajukan (FAQ)
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| Aplikasi: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Tata letak: | Bevel |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Horizontal Type |
| Melangkah: | Langkah Ganda |
| Type: | Bevel |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- Pemilihan Bantalan: High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
Tantangan dalam Menggunakan Gearbox Bevel
Meskipun gearbox bevel menawarkan berbagai manfaat, ada beberapa tantangan yang dapat muncul saat menggunakannya:
- Pelumasan: Pelumasan yang tepat sangat penting untuk mengurangi gesekan, keausan, dan panas yang dihasilkan pada gearbox roda gigi bevel. Namun, memastikan pelumasan yang efektif pada roda gigi bevel yang saling berpasangan dapat menjadi tantangan karena geometrinya yang kompleks dan potensi terjadinya genangan oli atau cakupan yang tidak memadai.
- Kebisingan dan Getaran: Kotak roda gigi bevel dapat menghasilkan kebisingan dan getaran selama pengoperasian, terutama pada kecepatan tinggi. Interaksi antar gigi roda gigi dapat menyebabkan timbulnya kebisingan, yang mungkin memerlukan tindakan tambahan seperti isolasi suara atau peredaman getaran untuk menguranginya.
- Penyelarasan: Penyelarasan roda gigi bevel yang tepat sangat penting untuk memastikan transmisi daya yang halus dan efisien. Ketidakselarasan dapat menyebabkan peningkatan keausan, penurunan efisiensi, dan bahkan kerusakan gigi. Mencapai penyelarasan yang tepat bisa lebih kompleks pada gearbox bevel dibandingkan dengan jenis gearbox lainnya.
- Pemeliharaan: Kotak roda gigi bevel mungkin memerlukan perawatan yang lebih sering dibandingkan dengan sistem roda gigi lainnya. Inspeksi rutin, pengecekan pelumasan, dan pemantauan profil gigi roda gigi diperlukan untuk mendeteksi dan mengatasi masalah apa pun sebelum masalah tersebut semakin parah.
- Keterbatasan Ruang: Desain gearbox bevel bisa jadi besar, terutama jika digunakan dalam aplikasi yang membutuhkan rasio gigi tinggi. Hal ini dapat menimbulkan tantangan dalam situasi di mana ruang terbatas.
- Disipasi Panas: Aplikasi berkecepatan tinggi atau beban berat dapat menghasilkan panas yang signifikan pada gearbox bevel. Mekanisme pembuangan panas yang memadai, seperti sirip pendingin atau pendinginan pelumasan, mungkin diperlukan untuk mencegah panas berlebih dan kegagalan dini.
Para insinyur dan produsen perlu menangani tantangan-tantangan ini dengan cermat untuk memastikan penggunaan gearbox bevel yang andal dan efektif dalam berbagai aplikasi.
Direction of Rotational Motion Change by Bevel Gears in a Bevel Gearbox
Bevel gears in a bevel gearbox are specifically designed to change the direction of rotational motion between intersecting shafts. They achieve this by utilizing the unique geometry of their tooth profiles, which allows them to transmit motion smoothly and efficiently even when the shafts are positioned at an angle other than 90 degrees.
When two bevel gears mesh together, their teeth engage and transfer rotational force from one gear to the other. Depending on the gear arrangement, the direction of rotation can be changed from input to output or vice versa. For example, in a straight bevel gear arrangement, the gears are set at a 90-degree angle, and the input and output shafts are perpendicular to each other. As the input gear rotates, it transfers its motion to the output gear, resulting in a change in the direction of rotation between the two shafts.
In more complex configurations, such as spiral bevel gears, the teeth are designed in a spiral pattern, which allows for smoother engagement and better load distribution. This makes them suitable for applications where higher torque and efficiency are required, and the shafts are positioned at angles other than 90 degrees.
In summary, bevel gears in a bevel gearbox are essential components that enable the transmission of rotational motion and power between intersecting shafts while changing the direction of rotation as needed for various mechanical systems and industrial applications.
editor by CX 2023-10-26
