Deskripsi Produk
Starshine Drive K Series Helical -Bevel Geared Motor
Fitur:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Perbandingan | 5.36-197.37 |
| Daya masukan | 0.12-200KW |
| Torsi keluaran | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| Aplikasi: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Fungsi: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Tata letak: | Right Angle |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Tipe Vertikal |
| Melangkah: | Three-Step |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Meminimalkan Backlash dan Memastikan Transfer Daya yang Efisien pada Gearbox Bevel
Gearbox bevel dirancang dengan cermat untuk meminimalkan celah dan mengoptimalkan efisiensi transfer daya, memastikan gerakan yang halus dan presisi dalam sistem mekanis.
Beberapa pertimbangan desain berkontribusi untuk meminimalkan reaksi balik dan meningkatkan transfer daya:
- Profil dan Kualitas Gigi: Profil gigi presisi tinggi dengan jarak minimal antar roda gigi yang saling berpasangan mengurangi celah balik (backlash). Penggunaan teknik manufaktur canggih memastikan kualitas roda gigi yang konsisten dan pengikatan gigi yang akurat.
- Pramuat dan Pola Kontak: Pemberian beban awal yang tepat dan pola kontak yang dioptimalkan antara gigi roda gigi bevel meningkatkan akurasi penyambungan, mengurangi potensi terjadinya celah balik (backlash), dan meningkatkan distribusi beban.
- Kekakuan Gearbox: Rumah dan komponen girboks yang kaku dan kokoh membantu menjaga keselarasan gigi yang tepat, mengurangi efek defleksi dan ketidaksejajaran yang dapat menyebabkan kelonggaran.
- Pemilihan Bantalan: Bantalan berkualitas tinggi dengan celah minimal berkontribusi pada pengurangan celah balik dan gerakan yang lebih halus dengan meminimalkan pergerakan aksial dan radial roda gigi.
- Pelumasan: Pelumasan yang memadai mengurangi gesekan, keausan, dan getaran, sehingga meningkatkan transfer daya yang efisien dan meminimalkan masalah yang terkait dengan celah (backlash).
- Toleransi dan Presisi Manufaktur: Toleransi manufaktur yang ketat dan proses pemesinan presisi memastikan geometri, keselarasan, dan posisi roda gigi yang konsisten, meminimalkan potensi sumber celah (backlash).
Dengan menggabungkan prinsip dan praktik desain ini, gearbox bevel direkayasa untuk mencapai kontrol backlash yang ketat dan transmisi daya yang efisien. Hal ini membuat gearbox bevel cocok untuk aplikasi di mana kontrol gerak yang presisi, akurasi, dan keandalan sangat penting, seperti robotika, kedirgantaraan, otomotif, dan mesin industri.
Proper Installation and Alignment of Bevel Gearboxes
Installing and aligning a bevel gearbox correctly is essential to ensure its optimal performance and longevity. Here are the steps typically involved in the process:
- Preparation: Before installation, thoroughly clean the mounting surfaces of both the gearbox and the driven equipment to ensure proper contact. Check that all components are in good condition and free from damage.
- Positioning: Carefully position the gearbox and the driven equipment according to the manufacturer’s specifications and the intended orientation of the bevel gears.
- Penyelarasan: Use precision alignment tools, such as dial indicators or laser alignment systems, to ensure accurate alignment of the bevel gears. The goal is to achieve proper concentricity and parallelism between the input and output shafts of the gearbox.
- Bolt and Fasten: Securely bolt and fasten the gearbox to the mounting surface. Use appropriate torque settings as recommended by the manufacturer to ensure proper clamping force without overloading the fasteners.
- Pelumasan: Apply the recommended lubricant to the bevel gears and other relevant components according to the manufacturer’s guidelines. Proper lubrication is crucial for reducing friction and wear during operation.
- Testing: After installation, perform a thorough functional test of the bevel gearbox. Check for any abnormal noise, vibration, or overheating during operation. Ensure that the gearbox operates smoothly and efficiently under different load conditions.
- Monitoring: Regularly monitor the performance of the bevel gearbox through routine inspections and maintenance. Keep an eye out for any signs of misalignment, wear, or other issues that may affect performance.
It’s important to follow the manufacturer’s installation and alignment guidelines closely, as proper installation practices contribute to the reliable and efficient operation of the bevel gearbox.
Direction of Rotational Motion Change by Bevel Gears in a Bevel Gearbox
Bevel gears in a bevel gearbox are specifically designed to change the direction of rotational motion between intersecting shafts. They achieve this by utilizing the unique geometry of their tooth profiles, which allows them to transmit motion smoothly and efficiently even when the shafts are positioned at an angle other than 90 degrees.
When two bevel gears mesh together, their teeth engage and transfer rotational force from one gear to the other. Depending on the gear arrangement, the direction of rotation can be changed from input to output or vice versa. For example, in a straight bevel gear arrangement, the gears are set at a 90-degree angle, and the input and output shafts are perpendicular to each other. As the input gear rotates, it transfers its motion to the output gear, resulting in a change in the direction of rotation between the two shafts.
In more complex configurations, such as spiral bevel gears, the teeth are designed in a spiral pattern, which allows for smoother engagement and better load distribution. This makes them suitable for applications where higher torque and efficiency are required, and the shafts are positioned at angles other than 90 degrees.
In summary, bevel gears in a bevel gearbox are essential components that enable the transmission of rotational motion and power between intersecting shafts while changing the direction of rotation as needed for various mechanical systems and industrial applications.
editor by CX 2024-03-03
