제품 설명
Starshine Drive K Series Helical -Bevel Geared Motor
특징:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| 비율 | 5.36-197.37 |
| 입력 전력 | 0.12-200KW |
| 출력 토크 | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| 애플리케이션: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Right Angle |
| 경도: | 경화된 치아 표면 |
| 설치: | Vertical Type |
| Step: | Three-Step |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Minimizing Backlash and Ensuring Efficient Power Transfer in Bevel Gearboxes
Bevel gearboxes are meticulously designed to minimize backlash and optimize power transfer efficiency, ensuring smooth and precise motion in mechanical systems.
Several design considerations contribute to minimizing backlash and enhancing power transfer:
- Tooth Profile and Quality: High-precision tooth profiles with minimal clearance between mating gears reduce backlash. The use of advanced manufacturing techniques ensures consistent gear quality and accurate tooth engagement.
- Preload and Contact Pattern: Properly applied preload and optimized contact patterns between the bevel gear teeth enhance meshing accuracy, reducing the potential for backlash and improving load distribution.
- Gearbox Rigidity: Stiff and rigid gearbox housing and components help maintain precise gear alignment, reducing the effects of deflection and misalignment that can lead to backlash.
- Bearing Selection: High-quality bearings with minimal play contribute to reduced backlash and smoother motion by minimizing axial and radial movement of the gears.
- 매끄럽게 하기: Adequate lubrication reduces friction, wear, and vibration, promoting efficient power transfer and minimizing backlash-related issues.
- Tolerances and Manufacturing Precision: Tight manufacturing tolerances and precision machining processes ensure consistent gear geometry, alignment, and positioning, minimizing any potential sources of backlash.
By incorporating these design principles and practices, bevel gearboxes are engineered to achieve tight backlash control and efficient power transmission. This makes them suitable for applications where precise motion control, accuracy, and reliability are crucial, such as robotics, aerospace, automotive, and industrial machinery.
Proper Installation and Alignment of Bevel Gearboxes
Installing and aligning a bevel gearbox correctly is essential to ensure its optimal performance and longevity. Here are the steps typically involved in the process:
- Preparation: Before installation, thoroughly clean the mounting surfaces of both the gearbox and the driven equipment to ensure proper contact. Check that all components are in good condition and free from damage.
- Positioning: Carefully position the gearbox and the driven equipment according to the manufacturer’s specifications and the intended orientation of the bevel gears.
- 조정: Use precision alignment tools, such as dial indicators or laser alignment systems, to ensure accurate alignment of the bevel gears. The goal is to achieve proper concentricity and parallelism between the input and output shafts of the gearbox.
- Bolt and Fasten: Securely bolt and fasten the gearbox to the mounting surface. Use appropriate torque settings as recommended by the manufacturer to ensure proper clamping force without overloading the fasteners.
- 매끄럽게 하기: Apply the recommended lubricant to the bevel gears and other relevant components according to the manufacturer’s guidelines. Proper lubrication is crucial for reducing friction and wear during operation.
- Testing: After installation, perform a thorough functional test of the bevel gearbox. Check for any abnormal noise, vibration, or overheating during operation. Ensure that the gearbox operates smoothly and efficiently under different load conditions.
- Monitoring: Regularly monitor the performance of the bevel gearbox through routine inspections and maintenance. Keep an eye out for any signs of misalignment, wear, or other issues that may affect performance.
It’s important to follow the manufacturer’s installation and alignment guidelines closely, as proper installation practices contribute to the reliable and efficient operation of the bevel gearbox.
베벨 기어박스에서 베벨 기어에 의한 회전 운동 방향 변경
베벨 기어박스에 사용되는 베벨 기어는 교차하는 축 사이의 회전 운동 방향을 바꾸도록 특별히 설계되었습니다. 베벨 기어는 톱니 프로파일의 독특한 기하학적 구조를 활용하여 축이 90도가 아닌 각도로 위치하더라도 부드럽고 효율적으로 회전 운동을 전달할 수 있습니다.
두 개의 베벨 기어가 맞물리면, 기어의 톱니가 서로 맞물려 한 기어에서 다른 기어로 회전력을 전달합니다. 기어 배열에 따라 회전 방향을 입력축에서 출력축으로 또는 그 반대로 바꿀 수 있습니다. 예를 들어, 직선 베벨 기어 배열에서는 기어가 90도 각도로 배치되고 입력축과 출력축이 서로 수직입니다. 입력 기어가 회전하면 그 운동 에너지가 출력 기어로 전달되어 두 축의 회전 방향이 바뀝니다.
나선형 베벨 기어와 같은 더욱 복잡한 구조에서는 톱니가 나선형 패턴으로 설계되어 더욱 부드러운 맞물림과 우수한 하중 분산을 가능하게 합니다. 따라서 이러한 기어는 더 높은 토크와 효율이 요구되는 용도나 축이 90도가 아닌 각도로 배치되는 용도에 적합합니다.
요약하자면, 베벨 기어박스의 베벨 기어는 다양한 기계 시스템 및 산업 응용 분야에서 필요에 따라 회전 방향을 변경하면서 교차하는 축 사이에서 회전 운동과 동력을 전달할 수 있도록 하는 필수 구성 요소입니다.
editor by CX 2024-03-03
