Deskripsi Produk
Starshine Drive K Series Helical -Bevel Geared Motor
Fitur:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| Perbandingan | 5.36-197.37 |
| Daya masukan | 0.12-200KW |
| Torsi keluaran | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
| Aplikasi: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Fungsi: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Tata letak: | Helical Gear |
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Horizontal Type |
| Melangkah: | Three-Step |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
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Membedakan Kotak Gigi Bevel dari Sistem Gigi Lainnya
Sistem roda gigi bevel berbeda dari jenis sistem roda gigi lainnya karena karakteristik dan aplikasinya yang unik:
- Sudut Perpotongan: Gearbox bevel dirancang untuk mentransmisikan gerakan antara poros yang berpotongan pada sudut tertentu, sehingga ideal untuk mengubah arah gerakan rotasi.
- Perubahan Arah: Berbeda dengan sistem roda gigi poros paralel, kotak roda gigi bevel mengubah arah gerakan sebesar 90 derajat atau sudut tertentu lainnya, sehingga memungkinkan transmisi daya yang efisien saat berbelok.
- Ringkas dan Hemat Ruang: Kotak roda gigi bevel seringkali berukuran kompak dan hemat ruang, sehingga cocok untuk aplikasi dengan ruang terbatas untuk perakitan roda gigi.
- Beragam Sudut Pandang: Gearbox bevel dapat menangani berbagai konfigurasi sudut di luar 90 derajat, memberikan fleksibilitas dalam mendesain sistem mekanis yang kompleks.
- Aplikasi Khusus: Gearbox bevel umumnya digunakan dalam aplikasi yang membutuhkan perubahan arah, seperti sistem diferensial otomotif, mekanisme kemudi, mesin cetak, dan mesin dengan sumbu yang saling berpotongan.
Ciri khas ini menjadikan gearbox bevel sebagai pilihan serbaguna untuk skenario di mana perubahan arah gerakan rotasi atau transmisi daya antara poros yang berpotongan sangat penting.
Tantangan dalam Menggunakan Gearbox Bevel
Meskipun gearbox bevel menawarkan berbagai manfaat, ada beberapa tantangan yang dapat muncul saat menggunakannya:
- Pelumasan: Pelumasan yang tepat sangat penting untuk mengurangi gesekan, keausan, dan panas yang dihasilkan pada gearbox roda gigi bevel. Namun, memastikan pelumasan yang efektif pada roda gigi bevel yang saling berpasangan dapat menjadi tantangan karena geometrinya yang kompleks dan potensi terjadinya genangan oli atau cakupan yang tidak memadai.
- Kebisingan dan Getaran: Kotak roda gigi bevel dapat menghasilkan kebisingan dan getaran selama pengoperasian, terutama pada kecepatan tinggi. Interaksi antar gigi roda gigi dapat menyebabkan timbulnya kebisingan, yang mungkin memerlukan tindakan tambahan seperti isolasi suara atau peredaman getaran untuk menguranginya.
- Penyelarasan: Penyelarasan roda gigi bevel yang tepat sangat penting untuk memastikan transmisi daya yang halus dan efisien. Ketidakselarasan dapat menyebabkan peningkatan keausan, penurunan efisiensi, dan bahkan kerusakan gigi. Mencapai penyelarasan yang tepat bisa lebih kompleks pada gearbox bevel dibandingkan dengan jenis gearbox lainnya.
- Pemeliharaan: Kotak roda gigi bevel mungkin memerlukan perawatan yang lebih sering dibandingkan dengan sistem roda gigi lainnya. Inspeksi rutin, pengecekan pelumasan, dan pemantauan profil gigi roda gigi diperlukan untuk mendeteksi dan mengatasi masalah apa pun sebelum masalah tersebut semakin parah.
- Keterbatasan Ruang: Desain gearbox bevel bisa jadi besar, terutama jika digunakan dalam aplikasi yang membutuhkan rasio gigi tinggi. Hal ini dapat menimbulkan tantangan dalam situasi di mana ruang terbatas.
- Disipasi Panas: Aplikasi berkecepatan tinggi atau beban berat dapat menghasilkan panas yang signifikan pada gearbox bevel. Mekanisme pembuangan panas yang memadai, seperti sirip pendingin atau pendinginan pelumasan, mungkin diperlukan untuk mencegah panas berlebih dan kegagalan dini.
Para insinyur dan produsen perlu menangani tantangan-tantangan ini dengan cermat untuk memastikan penggunaan gearbox bevel yang andal dan efektif dalam berbagai aplikasi.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2023-11-17
