제품 설명
Starshine Drive K Series Helical -Bevel Geared Motor
특징:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| 비율 | 5.36-197.37 |
| 입력 전력 | 0.12-200KW |
| 출력 토크 | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
| 애플리케이션: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Helical Gear |
| 경도: | 경화된 치아 표면 |
| 설치: | Horizontal Type |
| Step: | Three-Step |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Distinguishing Bevel Gearboxes from Other Gear Systems
Bevel gearboxes stand out from other types of gear systems due to their unique characteristics and applications:
- Angle of Intersection: Bevel gearboxes are designed to transmit motion between intersecting shafts at specific angles, making them ideal for changing the direction of rotational motion.
- Direction Change: Unlike parallel shaft gear systems, bevel gearboxes change the direction of motion by 90 degrees or other specified angles, allowing them to efficiently transmit power around corners.
- Compact and Space-Saving: Bevel gearboxes are often compact and space-saving, making them suitable for applications with limited room for gear assembly.
- Wide Range of Angles: Bevel gearboxes can handle various angle configurations beyond 90 degrees, providing flexibility in designing complex mechanical systems.
- Specialized Applications: Bevel gearboxes are commonly used in applications requiring changes in direction, such as automotive differential systems, steering mechanisms, printing presses, and machinery with intersecting axes.
These distinguishing features make bevel gearboxes a versatile choice for scenarios where changing the direction of rotational motion or transmitting power between intersecting shafts is essential.
베벨 기어박스 사용 시 발생하는 문제점
베벨 기어박스는 다양한 이점을 제공하지만, 사용 시 몇 가지 문제점이 발생할 수 있습니다.
- 매끄럽게 하기: 베벨 기어박스에서 마찰, 마모 및 열 발생을 줄이려면 적절한 윤활이 필수적입니다. 그러나 베벨 기어의 복잡한 형상과 오일 고임 또는 불충분한 도포 가능성 때문에 효과적인 윤활을 보장하는 것은 어려울 수 있습니다.
- 소음 및 진동: 베벨 기어박스는 특히 고속 주행 시 작동 중에 소음과 진동을 발생시킬 수 있습니다. 기어 톱니의 맞물림으로 인해 소음이 발생할 수 있으며, 이를 완화하기 위해 방음이나 진동 감쇠와 같은 추가적인 조치가 필요할 수 있습니다.
- 조정: 베벨 기어의 정확한 정렬은 원활하고 효율적인 동력 전달을 위해 매우 중요합니다. 정렬 불량은 마모 증가, 효율 저하, 심지어 기어 톱니 파손으로 이어질 수 있습니다. 베벨 기어박스에서 적절한 정렬을 달성하는 것은 다른 유형의 기어박스에 비해 더 복잡할 수 있습니다.
- 유지: 베벨 기어박스는 다른 기어 시스템에 비해 더 잦은 유지보수가 필요할 수 있습니다. 정기적인 점검, 윤활 상태 확인, 기어 톱니 형상 모니터링은 문제가 심각해지기 전에 발견하고 해결하는 데 필수적입니다.
- 공간 제약 조건: 베벨 기어박스는 특히 높은 기어비가 요구되는 용도에서 부피가 클 수 있습니다. 이는 공간이 제한적인 상황에서 어려움을 초래할 수 있습니다.
- 열 방출: 고속 또는 고하중 작업 환경에서는 베벨 기어박스에 상당한 열이 발생할 수 있습니다. 과열 및 조기 고장을 방지하기 위해서는 냉각 핀이나 윤활 냉각과 같은 적절한 열 방출 메커니즘이 필요할 수 있습니다.
엔지니어와 제조업체는 다양한 용도에서 베벨 기어박스를 안정적이고 효율적으로 사용하기 위해 이러한 과제들을 신중하게 해결해야 합니다.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2023-11-17
