Deskripsi Produk
> Product Introduction
90 Degree Bevel Helical Transmission Gearbox
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> gearbox Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Housing hardness | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efisiensi | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
>GEARBOX CATALOGUE :
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
Pertanyaan yang Sering Diajukan (FAQ)
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| Aplikasi: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Kekerasan: | Permukaan Gigi yang Mengeras |
| Instalasi: | Horizontal Type |
| Tata letak: | Bevel |
| Melangkah: | Langkah Ganda |
| Type: | Bevel |
| Kustomisasi: |
Tersedia
| Permintaan Khusus |
|---|
Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- Pemilihan Bantalan: High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
Pentingnya Sudut Antar Roda Gigi Bevel pada Kotak Roda Gigi Bevel
Sudut antara roda gigi bevel dalam kotak roda gigi bevel memainkan peran penting dalam menentukan bagaimana gerakan rotasi ditransmisikan antara poros yang berpotongan. Sudut ini, yang sering disebut sebagai "sudut poros" atau "sudut pitch," memiliki implikasi signifikan terhadap kinerja, efisiensi, dan kapasitas menahan beban kotak roda gigi.
Sudut antara roda gigi bevel memengaruhi beberapa aspek penting:
- Keuntungan Mekanis: Sudut tersebut menentukan keuntungan mekanis atau rasio gigi pada gearbox bevel. Sudut yang lebih kecil menghasilkan rasio gigi yang lebih rendah, memberikan torsi yang lebih tinggi dan kecepatan putaran yang lebih lambat, sedangkan sudut yang lebih besar menghasilkan rasio gigi yang lebih tinggi, menghasilkan kecepatan putaran yang lebih tinggi dan output torsi yang lebih rendah.
- Efisiensi: Sudut tersebut memengaruhi efisiensi transmisi daya. Sudut yang lebih kecil umumnya menghasilkan efisiensi yang lebih tinggi karena distribusi beban yang lebih baik dan pengurangan kehilangan gesekan.
- Distribusi Beban: Sudut yang dipilih dengan tepat berkontribusi pada distribusi beban yang merata di seluruh gigi roda gigi bevel. Sudut yang tidak tepat dapat menyebabkan keausan yang tidak merata dan kegagalan dini.
- Keterbatasan Ruang: Sudut tersebut memengaruhi dimensi keseluruhan gearbox bevel, yang dapat menjadi sangat penting ketika ruang terbatas dalam aplikasi tertentu.
Sudut antara roda gigi bevel biasanya dipilih berdasarkan persyaratan spesifik dari sistem mekanis dan aplikasi yang dimaksud. Ini adalah pertimbangan desain penting yang dianalisis dengan cermat oleh para insinyur untuk memastikan kinerja dan keandalan optimal dari gearbox bevel.
editor by CX 2023-10-24
