製品説明
> Product Introduction
90 Degree Bevel Helical Transmission Gearbox
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> gearbox Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Housing hardness | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Efficiency | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| 振動 | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
>GEARBOX CATALOGUE :
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
よくある質問
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| 応用： | Motor, Machinery, Agricultural Machinery |
|---|---|
| 硬度： | 硬化した歯面 |
| Installation: | Horizontal Type |
| Layout: | Bevel |
| ステップ： | ダブルステップ |
| タイプ： | Bevel |
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
|---|
Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- ベアリングの選定： High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
ベベルギアボックスにおけるベベルギア間の角度の重要性
ベベルギアボックスにおけるベベルギア間の角度は、交差するシャフト間で回転運動がどのように伝達されるかを決定する上で重要な役割を果たします。この角度は「シャフト角度」または「ピッチ角」とも呼ばれ、ギアボックスの性能、効率、および耐荷重能力に大きな影響を与えます。
ベベルギア間の角度は、いくつかの重要な側面に影響を与えます。
- 機械的利点: 角度によって、ベベルギアボックスの機械的利点、すなわちギア比が決まります。角度が小さいほどギア比は低くなり、トルクは高くなりますが回転速度は遅くなります。一方、角度が大きいほどギア比は高くなり、回転速度は高くなりますがトルクは低くなります。
- 効率： 角度は動力伝達効率に影響を与える。一般的に、角度が小さいほど負荷分散が改善され、摩擦損失が減少するため、効率は高くなる。
- 負荷分散： 適切な角度を選択することで、ベベルギアの歯全体に均等に荷重が分散されます。角度が不適切だと、摩耗が不均一になり、早期に破損する可能性があります。
- スペースの制約： 角度はベベルギアボックスの全体寸法に影響を与え、特定の用途でスペースが限られている場合には、これは非常に重要となる可能性がある。
ベベルギア間の角度は、通常、機械システムの具体的な要件と想定される用途に基づいて選択されます。これは、ベベルギアボックスの最適な性能と信頼性を確保するために、エンジニアが慎重に分析する重要な設計上の考慮事項です。
editor by CX 2023-10-24
