उत्पाद वर्णन
K187 gear reducer motor 45KW 55KW 90 degree high quality helical bevel gear
उत्पाद वर्णन
उत्पाद वर्णन
-के सीरीज हेलिकल बेवल गियरबॉक्स
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
उत्पाद की विशेषताएँ
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
उत्पाद पैरामीटर
|
Brand Name |
CHINAMFG |
|
Product Name |
K Helical-bevel gear units |
|
सामग्री |
Steel or cast iron |
|
वज़न |
11Kg-1700Kg |
|
Color |
Customizable |
|
Heat treatment |
Carburising,Quenching,Gear Grinding |
|
Advantage |
1.K series spiral bevel gear reducer with small vibration, low noise, energy saving. 2.Selection of high quality steel material, steel cast iron box, gear surface after high frequency heat treatment. |
K series product performance
High transmission efficiency, low energy consumption and superior performance. High rigidity cast iron box with ribs; hard-toothed gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the teeth are finely machined, with stable transmission, low noise, large bearing capacity, low temperature rise and long service life.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Common Applications of Bevel Gearboxes in Various Industries
Bevel gearboxes find widespread use across diverse industries due to their unique capabilities and advantages:
- ऑटोमोटिव: Bevel gearboxes are vital components in automotive differential systems, enabling smooth power distribution to the wheels and allowing for smooth turns and cornering.
- Aerospace: These gearboxes are employed in aircraft landing gear systems, helicopter rotor systems, and other applications requiring changes in rotational direction.
- Printing and Packaging: Bevel gearboxes are used in printing presses and packaging machinery to facilitate the transfer of motion between intersecting shafts.
- Construction: Construction equipment often relies on bevel gearboxes for steering mechanisms, making it possible to control the direction of heavy machinery.
- Industrial Machinery: Various industrial machines, such as woodworking equipment and conveyor systems, use bevel gearboxes for efficient power transmission around corners.
- Marine: Bevel gearboxes are utilized in marine propulsion systems and steering mechanisms for boats and ships.
- Energy and Power Generation: Wind turbines and hydroelectric generators benefit from bevel gearboxes to transmit motion between shafts at different angles.
The adaptability of bevel gearboxes to change motion direction while transmitting power efficiently makes them a go-to choice in industries where such capabilities are essential for optimal performance.
Limitations of Torque and Speed Handling in Bevel Gearboxes
While bevel gearboxes offer numerous advantages, they do have limitations in terms of the maximum torque and speed they can handle:
- Torque Limitations: The torque capacity of a bevel gearbox is influenced by factors such as the size of the gears, the material used, and the tooth geometry. Excessive torque can lead to gear tooth failure, wear, or even breakage.
- Speed Limitations: High-speed applications can pose challenges for bevel gearboxes. As rotational speed increases, the centrifugal forces acting on the gears also increase, leading to potential issues with stability, vibration, and heat generation.
- गर्मी लंपटता: Bevel gearboxes may generate heat due to friction and the load-carrying nature of the gears. Prolonged operation at high speeds or under heavy loads can result in increased heat, which may require additional cooling mechanisms.
- Material and Design: The material used for the gears and gearbox housing, as well as the design and manufacturing quality, play a significant role in determining the torque and speed limits of the gearbox. Inadequate material selection or poor design can result in premature failure.
- Application-Specific Considerations: The limitations of bevel gearboxes may vary based on the specific application requirements, environmental conditions, and operational factors. It’s important to carefully assess the suitability of a bevel gearbox for a given task.
Engineers and designers need to carefully analyze the torque and speed requirements of an application to ensure that the selected bevel gearbox can operate safely and effectively within its specified limits.
Bevel Gearbox: Function and Mechanics
A bevel gearbox is a type of mechanical device designed to transmit rotational motion and power between two intersecting shafts with non-parallel axes. It employs a set of bevel gears to change the direction of motion by 90 degrees. Bevel gearboxes are commonly used in various mechanical systems and applications where a change in rotational direction is required.
The function of a bevel gearbox can be summarized as follows:
- Directional Change: A bevel gearbox is primarily utilized to redirect rotational motion from one input shaft to an output shaft that is oriented at a perpendicular angle. This enables the transmission of power and motion around corners or between different planes.
- Torque Transfer: Bevel gearboxes are capable of transmitting torque between intersecting shafts, allowing for the efficient transfer of rotational force from the input shaft to the output shaft.
- Speed Reduction or Increase: Depending on the arrangement of bevel gears, a bevel gearbox can also modify the rotational speed of the output shaft relative to the input shaft. This makes it possible to achieve speed reduction or speed increase as needed in the mechanical system.
The mechanics of a bevel gearbox involve the use of bevel gears, which have conically shaped teeth that allow them to mesh with each other at an angle. The most common types of bevel gears used in bevel gearboxes are straight bevel gears and spiral bevel gears.
When the input shaft rotates, its connected bevel gear engages with the first bevel gear in the gearbox. As a result, the rotational motion is transferred to the second bevel gear, which is mounted on the output shaft. The interaction of these gears changes the direction of rotation and transfers torque to the output shaft.
Bevel gearboxes are found in various applications, including automotive differentials, power tools, printing presses, machine tools, and other mechanical systems where torque transmission and directional changes are essential.
editor by CX 2024-03-30
