Description du produit

Description du produit

Starshine Drive K Series Helical -Bevel Geared Motor

Features:

-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.

Technical parameters

Rapport 5.36-197.37
Input power 0.12-200KW
Output torque 10-62800N.m
Output speed 7-415rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)

ABOUT CHINAMFG DRIVE

ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.

TEAM

QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.

PACKING 

DELIVERY 

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Application: Motor, Machinery, Agricultural Machinery
Fonction: Distribution Power, Speed Changing, Speed Reduction
Mise en page: Corner
Dureté: Surface dentaire durcie
Installation: Type vertical
Étape: Three-Step
Personnalisation :
Disponible

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Demande personnalisée

boîte de vitesses à engrenages coniques

Applications courantes des réducteurs à engrenages coniques dans diverses industries

Les réducteurs à engrenages coniques sont largement utilisés dans divers secteurs industriels en raison de leurs capacités et avantages uniques :

  • Automobile: Les boîtes de vitesses à engrenages coniques sont des composants essentiels des systèmes différentiels automobiles, permettant une distribution fluide de la puissance aux roues et assurant des virages et des prises de virages en douceur.
  • Aérospatial: Ces réducteurs sont utilisés dans les systèmes de trains d'atterrissage d'avions, les systèmes de rotors d'hélicoptères et d'autres applications nécessitant des changements de sens de rotation.
  • Impression et emballage : Les réducteurs à engrenages coniques sont utilisés dans les presses d'imprimerie et les machines d'emballage pour faciliter la transmission du mouvement entre les arbres qui se croisent.
  • Construction: Les engins de chantier utilisent souvent des réducteurs à engrenages coniques pour leurs mécanismes de direction, ce qui permet de contrôler la direction des machines lourdes.
  • Machines industrielles : Diverses machines industrielles, telles que les équipements de travail du bois et les systèmes de convoyage, utilisent des réducteurs à engrenages coniques pour une transmission de puissance efficace dans les virages.
  • Marin: Les réducteurs à engrenages coniques sont utilisés dans les systèmes de propulsion marine et les mécanismes de direction des bateaux et des navires.
  • Production d'énergie et d'électricité : Les éoliennes et les générateurs hydroélectriques bénéficient de réducteurs à engrenages coniques pour transmettre le mouvement entre des arbres situés à différents angles.

L'adaptabilité des réducteurs à engrenages coniques, qui permettent de changer de direction tout en transmettant efficacement la puissance, en fait un choix privilégié dans les industries où de telles capacités sont essentielles pour des performances optimales.

boîte de vitesses à engrenages coniques

Challenges of Using Bevel Gearboxes

While bevel gearboxes offer various benefits, there are certain challenges that can arise when using them:

  • Lubrification: Proper lubrication is essential to reduce friction, wear, and heat generation in bevel gearboxes. However, ensuring effective lubrication in the meshing bevel gears can be challenging due to their complex geometry and the potential for oil pooling or inadequate coverage.
  • Noise and Vibration: Bevel gearboxes can produce noise and vibration during operation, especially at higher speeds. The interaction of the gear teeth can lead to noise generation, which may require additional measures such as sound insulation or vibration dampening to mitigate.
  • Alignment: Precise alignment of the bevel gears is crucial to ensure smooth and efficient power transmission. Misalignment can lead to increased wear, reduced efficiency, and even gear tooth failure. Achieving proper alignment can be more complex in bevel gearboxes compared to other gearbox types.
  • Maintenance: Bevel gearboxes may require more frequent maintenance compared to other gear systems. Regular inspections, lubrication checks, and gear tooth profile monitoring are necessary to detect and address any issues before they escalate.
  • Contraintes d'espace : The design of bevel gearboxes can be bulky, especially when used in applications that require a high gear ratio. This can pose challenges in situations where space is limited.
  • Heat Dissipation: High-speed or heavy-duty applications can generate significant heat in bevel gearboxes. Adequate heat dissipation mechanisms, such as cooling fins or lubrication cooling, may be required to prevent overheating and premature failure.

Engineers and manufacturers need to carefully address these challenges to ensure the reliable and effective use of bevel gearboxes in various applications.

boîte de vitesses à engrenages coniques

Types of Bevel Gearboxes and Their Classification

Bevel gearboxes come in various types, each designed for specific applications and requirements. They are classified based on factors such as gear arrangement, shaft orientation, and usage. Some common types of bevel gearboxes include:

  • Straight Bevel Gearboxes: These gearboxes use straight bevel gears and are suitable for transmitting motion between intersecting shafts at a 90-degree angle.
  • Spiral Bevel Gearboxes: These gearboxes use spiral bevel gears and are employed when the intersecting shafts are at angles other than 90 degrees. They offer smoother operation and higher load capacity.
  • Skew Bevel Gearboxes: In skew bevel gearboxes, the axes of the input and output shafts are not parallel or intersecting. These gearboxes are used in applications where non-parallel and non-intersecting shafts need to be connected.
  • Angular Bevel Gearboxes: Angular bevel gearboxes are designed to connect shafts at a specific angle, often used in applications where the required shaft angle is different from standard bevel gear configurations.

The classification of bevel gearboxes is based on the arrangement and orientation of the gear teeth and shafts. Manufacturers offer a variety of designs to accommodate different industrial needs and ensure efficient motion transmission at various angles.

China high quality K Series Inline Motor Helical Bevel Gear Reducer Gearbox with Flange   best automatic gearbox	China high quality K Series Inline Motor Helical Bevel Gear Reducer Gearbox with Flange   best automatic gearbox
editor by CX 2024-04-25