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Descrição do produto

Descrição do produto

T series reducer, according to the international standard technical requirements, with high technical content
level, space-saving, reliable, and durable, to withstand high overload capacity, power up to 200KW, low energy
consumption, superior performance, the reducer efficiency reaches more than 95%, small vibration, low noise,
selection of steel material with high-quality forged steel, cast iron box, and the gear surface after carburizing
hardening, after precision machining, a helical gear, bevel gear reducer, bevel gear transmission assembly, equipped
with various types of motor, the formation of intelligent electromechanical integration, fully guarantee the products
with quality characteristics

Fotos detalhadas

Product Show (Note: The following photos capture all the real physical)

                        Construction of bullet train tracks                                             Paper industry

Mixing application

                     Resource recycling projects                                              Power transmission

Expressway construction

Parâmetros do produto

T series gear motors are composed of 3 stages helical gear and bevel gear. The input shaft and the output shaft are 90°. 
T-coupling of shaft stretched, foot mounting
TA-coupling of shaft mounting
TF-Flange mounting, coupling of shaft stretched
TAF-Flange mounting, coupling of shaft stretched
TA/T-Torque-arm mounting, coupled with shaft stretched
TH-shrink disk mounting, coupled with shaft stretched

Type: T37~T187

Output speed:10 ~ 522 rpm

Rated output torque:10 ~ 48000 Nm

Motor power: 0.12 ~ 200 KW

 

T-series single stages
Modelo Output Shaft Dia. Center Height Output Flange Dia. Poder Razão Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
T37 25k6 112h13 110/160 0.12~3 3.88~130 240 10~374
T47 30k6 128.1h13 130/200 0.12~3 9.15~622 435 2.2~157
T57 35k6 136h13 180/250 0.12~5.5 5.21~200 605 6.5~276
T67 40k6 159.5h13 180/250 0.18~5.5 4.14~225 830 5.7~360
T77 50k6 200h13 230/300 0.25~11 4.28~280 1720 3.1~336
T87 60m6 246.7h13 250/350 0.37~22 4.13~1300 3060 1.1~356
T97 70m6 285h13 350/450 1.1~30 4.52~253 4400 3.6~131
T107 90m6 332.4h13 350/450 1.1~45 6.29~253 8990 2.7~236
T127 110m6 382.6h13 450/550 4.0~90 4.84~176 13800 4.2~316
T157 120m6 447h13 550/660 5.5~200 12.5~207 25710 3.3~125
T167 160m6 500h13 customized 5.5~200 12.5~207 25710 3.3~125
T187 190m6 600h13 customized 5.5~200 12.5~207 25710 3.3~125
 
P series double stages 
Modelo Output Shaft Dia. Center Height Output Flange Dia. Poder Razão Permitted Torque Output Speed 
Solid (mm)  (mm) (mm) (kw) (Nm) (RPM)
T37D17 25k6 112h13 110/160 0.12~0.18 129~322 190 4~10
T47D17 30k6 128.1h13 130/200 0.12~0.18 178~622 400 2.2~7.4
T57D37 35k6 136h13 180/250 0.12~0.37 134~967 615 1.4~10
T67D37 40k6 159.5h13 180/250 0.12~0.55 175~1429 900 0.9~8
T77D37 50k6 200h13 230/300 0.12~0.75 280~2613 1690 0.51~4.9
T87D57 60m6 246.7h13 250/350 0.12~1.5 249~4954 3070 0.28~5.7
T97D57 70m6 285h13 350/450 0.12~2.2 363~7348 4390 0.19~3.9
T107D77 90m6 332.4h13 350/450 0.12~4.0 255~14767 9630 0.09~5.6
T127D77 110m6 382.6h13 450/550 0.12~5.5 376~22323 13500 0.06-3.8
T127D87 110m6 382.6h13 450/550 5.5~11 166~418 13500 3.4~8.7
T157D97 120m6 447h13 550/660 0.55~11 197~6295 19710 0.22~7.3
T167D97 160m6 500h13 customized 0.55~11 197~6295 19710 0.22~7.3
T187D97 190m6 600h13 customized 0.55~11 197~6295 19710 0.22~7.3
Remarks: Please refer to our catalog or ask for a salesman when your technical requirements are special.

perfil de companhia

-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motors and gearboxes.
Since 1991, we have specialized in manufacturing a wide range of gear motors and gearboxes including:
 

  • helical gear motor (D series)
  • helical bevel gear motor (T series)
  • parallel shaft helical gear motor (P series)
  • helical worm gear motor (E series)
  • hoist drive (DQ series)
  • heavy-duty helical gearbox (QYJH series)
  • heavy-duty helical bevel gearbox (QYJB series)
  • gear motor for the car parking system (DHTC series)
  • spiral bevel gearbox (HD series)

Certifications

General Technical data
Material de construção HT250 high-strength cast iron
Resistência da habitação HBS190-240
Pinion material 20CrMnTiH
Material da engrenagem 20CrMnTiH
Dureza superficial das engrenagens HRC58°~62 °
dureza do núcleo da engrenagem HRC33~40
Material do eixo de entrada/saída 40CrMnTiH
Dureza do eixo de entrada/saída HRC25~30
Precisão de usinagem de engrenagens accurate grinding, 6~7 Grade
Óleo lubrificante GB L-CKC220
Tratamento térmico tempering, cementing, quenching, etc.
Eficiência 94%~96% (depends on the transmission stage) 
Ruído (MÁXIMO) 60~68dB
Temp. rise  (MAX) 40°C 
Temp. rise (Oil)(MAX) 50°C
Vibração ≤20µm
Retaliação ≤20 minutos de arco
Marca de rolamentos China Top brand C&U, LYC, TMB or other brands requested, S KF…..
Marca do retentor de óleo CTY— ZheJiang or other brands requested

Embalagem e envio

Plastic bag +  carton

Perguntas frequentes

Q: Can you print other colors?
A: Indeed. The gear motor can be adorned with bespoke hues in accordance with your esteemed preferences.

Q: Is that the factory price?
A: Affirmative. Rest assured, all prices are established CHINAMFG the foundation of our esteemed factory.

Q: What is the lifespan? What is the guarantee?
A: The longevity of a gear motor can span from 5 to 20 years, contingent CHINAMFG the intricate nuances of various operational conditions. A warranty of 1 year shall be in effect following the product’s delivery.

Q: What documents are available?
A: A comprehensive array of documents, including structural drawings, a packing list, an installation manual, and relevant certificates, stands ready for your perusal. Furthermore, a customs declaration shall be provided. We pride ourselves on offering you a seamless end-to-end service.

Q: Is it able to customize?
A: Absolutely, should the total or projected quantity reach a sufficient threshold, we possess the capability to re-envision and fabricate the gear motor to suit your bespoke requirements.

 

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Aplicativo: Motor, Machinery, Transmission Equipment
Dureza: Superfície dentária endurecida
Instalação: Horizontal Type
Layout: Shunting
Gear Shape: Bevel
Etapa: Three-Step

caixa de engrenagens cônicas

Distinguishing Bevel Gearboxes from Other Gear Systems

Bevel gearboxes stand out from other types of gear systems due to their unique characteristics and applications:

  • Angle of Intersection: Bevel gearboxes are designed to transmit motion between intersecting shafts at specific angles, making them ideal for changing the direction of rotational motion.
  • Direction Change: Unlike parallel shaft gear systems, bevel gearboxes change the direction of motion by 90 degrees or other specified angles, allowing them to efficiently transmit power around corners.
  • Compact and Space-Saving: Bevel gearboxes are often compact and space-saving, making them suitable for applications with limited room for gear assembly.
  • Wide Range of Angles: Bevel gearboxes can handle various angle configurations beyond 90 degrees, providing flexibility in designing complex mechanical systems.
  • Specialized Applications: Bevel gearboxes are commonly used in applications requiring changes in direction, such as automotive differential systems, steering mechanisms, printing presses, and machinery with intersecting axes.

These distinguishing features make bevel gearboxes a versatile choice for scenarios where changing the direction of rotational motion or transmitting power between intersecting shafts is essential.

caixa de engrenagens cônicas

Challenges of Using Bevel Gearboxes

While bevel gearboxes offer various benefits, there are certain challenges that can arise when using them:

  • Lubrificação: Proper lubrication is essential to reduce friction, wear, and heat generation in bevel gearboxes. However, ensuring effective lubrication in the meshing bevel gears can be challenging due to their complex geometry and the potential for oil pooling or inadequate coverage.
  • Noise and Vibration: Bevel gearboxes can produce noise and vibration during operation, especially at higher speeds. The interaction of the gear teeth can lead to noise generation, which may require additional measures such as sound insulation or vibration dampening to mitigate.
  • Alignment: Precise alignment of the bevel gears is crucial to ensure smooth and efficient power transmission. Misalignment can lead to increased wear, reduced efficiency, and even gear tooth failure. Achieving proper alignment can be more complex in bevel gearboxes compared to other gearbox types.
  • Maintenance: Bevel gearboxes may require more frequent maintenance compared to other gear systems. Regular inspections, lubrication checks, and gear tooth profile monitoring are necessary to detect and address any issues before they escalate.
  • Restrições de espaço: The design of bevel gearboxes can be bulky, especially when used in applications that require a high gear ratio. This can pose challenges in situations where space is limited.
  • Heat Dissipation: High-speed or heavy-duty applications can generate significant heat in bevel gearboxes. Adequate heat dissipation mechanisms, such as cooling fins or lubrication cooling, may be required to prevent overheating and premature failure.

Engineers and manufacturers need to carefully address these challenges to ensure the reliable and effective use of bevel gearboxes in various applications.

caixa de engrenagens cônicas

Caixa de Engrenagens Cônicas: Função e Mecânica

Uma caixa de engrenagens cônicas é um tipo de dispositivo mecânico projetado para transmitir movimento rotacional e potência entre dois eixos que se cruzam e não são paralelos. Ela utiliza um conjunto de engrenagens cônicas para inverter o sentido do movimento em 90 graus. As caixas de engrenagens cônicas são comumente usadas em diversos sistemas e aplicações mecânicas onde é necessária uma mudança no sentido de rotação.

A função de uma caixa de engrenagens cônicas pode ser resumida da seguinte forma:

  • Mudança de direção: Uma caixa de engrenagens cônicas é utilizada principalmente para redirecionar o movimento rotacional de um eixo de entrada para um eixo de saída que esteja orientado em um ângulo perpendicular. Isso permite a transmissão de potência e movimento em curvas ou entre planos diferentes.
  • Transferência de torque: As caixas de engrenagens cônicas são capazes de transmitir torque entre eixos que se cruzam, permitindo a transferência eficiente da força rotacional do eixo de entrada para o eixo de saída.
  • Redução ou aumento de velocidade: Dependendo da disposição das engrenagens cônicas, uma caixa de engrenagens cônicas também pode modificar a velocidade de rotação do eixo de saída em relação ao eixo de entrada. Isso possibilita reduzir ou aumentar a velocidade conforme necessário no sistema mecânico.

O mecanismo de uma caixa de engrenagens cônicas envolve o uso de engrenagens cônicas, que possuem dentes em formato cônico que permitem o encaixe entre elas em um ângulo. Os tipos mais comuns de engrenagens cônicas utilizadas em caixas de engrenagens cônicas são as engrenagens cônicas retas e as engrenagens cônicas helicoidais.

Quando o eixo de entrada gira, a engrenagem cônica a ele conectada engata com a primeira engrenagem cônica da caixa de engrenagens. Como resultado, o movimento rotacional é transferido para a segunda engrenagem cônica, que está montada no eixo de saída. A interação dessas engrenagens altera o sentido de rotação e transfere o torque para o eixo de saída.

As caixas de engrenagens cônicas são encontradas em diversas aplicações, incluindo diferenciais automotivos, ferramentas elétricas, impressoras, máquinas-ferramenta e outros sistemas mecânicos onde a transmissão de torque e as mudanças de direção são essenciais.

China manufacturer K Series High Torque Helical Bevel Gearbox   gearbox definition		China manufacturer K Series High Torque Helical Bevel Gearbox   gearbox definition
editor by CX 2024-04-10