Descrição do produto
Descrição do produto
T series reducer, according to the international standard technical requirements, with high technical content
level, space-saving, reliable, and durable, to withstand high overload capacity, power up to 200KW, low energy
consumption, superior performance, the reducer efficiency reaches more than 95%, small vibration, low noise,
selection of steel material with high-quality forged steel, cast iron box, and the gear surface after carburizing
hardening, after precision machining, a helical gear, bevel gear reducer, bevel gear transmission assembly, equipped
with various types of motor, the formation of intelligent electromechanical integration, fully guarantee the products
with quality characteristics
Fotos detalhadas
Product Show (Note: The following photos capture all the real physical)
Construction of bullet train tracks Paper industry
Mixing application
Resource recycling projects Power transmission
Expressway construction
Parâmetros do produto
T series gear motors are composed of 3 stages helical gear and bevel gear. The input shaft and the output shaft are 90°.
T-coupling of shaft stretched, foot mounting
TA-coupling of shaft mounting
TF-Flange mounting, coupling of shaft stretched
TAF-Flange mounting, coupling of shaft stretched
TA/T-Torque-arm mounting, coupled with shaft stretched
TH-shrink disk mounting, coupled with shaft stretched
Type: T37~T187
Output speed:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: 0.12 ~ 200 KW
| T-series single stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Poder | Razão | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| T37 | 25k6 | 112h13 | 110/160 | 0.12~3 | 3.88~130 | 240 | 10~374 |
| T47 | 30k6 | 128.1h13 | 130/200 | 0.12~3 | 9.15~622 | 435 | 2.2~157 |
| T57 | 35k6 | 136h13 | 180/250 | 0.12~5.5 | 5.21~200 | 605 | 6.5~276 |
| T67 | 40k6 | 159.5h13 | 180/250 | 0.18~5.5 | 4.14~225 | 830 | 5.7~360 |
| T77 | 50k6 | 200h13 | 230/300 | 0.25~11 | 4.28~280 | 1720 | 3.1~336 |
| T87 | 60m6 | 246.7h13 | 250/350 | 0.37~22 | 4.13~1300 | 3060 | 1.1~356 |
| T97 | 70m6 | 285h13 | 350/450 | 1.1~30 | 4.52~253 | 4400 | 3.6~131 |
| T107 | 90m6 | 332.4h13 | 350/450 | 1.1~45 | 6.29~253 | 8990 | 2.7~236 |
| T127 | 110m6 | 382.6h13 | 450/550 | 4.0~90 | 4.84~176 | 13800 | 4.2~316 |
| T157 | 120m6 | 447h13 | 550/660 | 5.5~200 | 12.5~207 | 25710 | 3.3~125 |
| T167 | 160m6 | 500h13 | customized | 5.5~200 | 12.5~207 | 25710 | 3.3~125 |
| T187 | 190m6 | 600h13 | customized | 5.5~200 | 12.5~207 | 25710 | 3.3~125 |
| P series double stages | |||||||
| Model | Output Shaft Dia. | Center Height | Output Flange Dia. | Poder | Razão | Permitted Torque | Output Speed |
| Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
| T37D17 | 25k6 | 112h13 | 110/160 | 0.12~0.18 | 129~322 | 190 | 4~10 |
| T47D17 | 30k6 | 128.1h13 | 130/200 | 0.12~0.18 | 178~622 | 400 | 2.2~7.4 |
| T57D37 | 35k6 | 136h13 | 180/250 | 0.12~0.37 | 134~967 | 615 | 1.4~10 |
| T67D37 | 40k6 | 159.5h13 | 180/250 | 0.12~0.55 | 175~1429 | 900 | 0.9~8 |
| T77D37 | 50k6 | 200h13 | 230/300 | 0.12~0.75 | 280~2613 | 1690 | 0.51~4.9 |
| T87D57 | 60m6 | 246.7h13 | 250/350 | 0.12~1.5 | 249~4954 | 3070 | 0.28~5.7 |
| T97D57 | 70m6 | 285h13 | 350/450 | 0.12~2.2 | 363~7348 | 4390 | 0.19~3.9 |
| T107D77 | 90m6 | 332.4h13 | 350/450 | 0.12~4.0 | 255~14767 | 9630 | 0.09~5.6 |
| T127D77 | 110m6 | 382.6h13 | 450/550 | 0.12~5.5 | 376~22323 | 13500 | 0.06-3.8 |
| T127D87 | 110m6 | 382.6h13 | 450/550 | 5.5~11 | 166~418 | 13500 | 3.4~8.7 |
| T157D97 | 120m6 | 447h13 | 550/660 | 0.55~11 | 197~6295 | 19710 | 0.22~7.3 |
| T167D97 | 160m6 | 500h13 | customized | 0.55~11 | 197~6295 | 19710 | 0.22~7.3 |
| T187D97 | 190m6 | 600h13 | customized | 0.55~11 | 197~6295 | 19710 | 0.22~7.3 |
| Remarks: Please refer to our catalog or ask for a salesman when your technical requirements are special. | |||||||
perfil de companhia
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motors and gearboxes.
Since 1991, we have specialized in manufacturing a wide range of gear motors and gearboxes including:
- helical gear motor (D series)
- helical bevel gear motor (T series)
- parallel shaft helical gear motor (P series)
- helical worm gear motor (E series)
- hoist drive (DQ series)
- heavy-duty helical gearbox (QYJH series)
- heavy-duty helical bevel gearbox (QYJB series)
- gear motor for the car parking system (DHTC series)
- spiral bevel gearbox (HD series)
Certifications
| General Technical data | |||||||
| Material de construção | Ferro fundido de alta resistência HT250 | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Material da engrenagem | 20CrMnTiH | ||||||
| Dureza superficial das engrenagens | HRC58°~62 ° | ||||||
| dureza do núcleo da engrenagem | HRC33~40 | ||||||
| Input/output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Precisão de usinagem de engrenagens | accurate grinding, 6~7 Grade | ||||||
| Óleo lubrificante | GB L-CKC220 | ||||||
| Tratamento térmico | tempering, cementing, quenching, etc. | ||||||
| Eficiência | 94%~96% (depends on the transmission stage) | ||||||
| Ruído (MÁXIMO) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Aumento de temperatura (óleo) (máx.) | 50°C | ||||||
| Vibração | ≤20µm | ||||||
| Backlash | ≤20Arcmin | ||||||
| Marca de rolamentos | China Top brand C&U, LYC, TMB or other brands requested, S KF….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
Embalagem e envio
Plastic bag + carton
Perguntas frequentes
Q: Can you print other colors?
A: Indeed. The gear motor can be adorned with bespoke hues in accordance with your esteemed preferences.
Q: Is that the factory price?
A: Affirmative. Rest assured, all prices are established CHINAMFG the foundation of our esteemed factory.
Q: What is the lifespan? What is the guarantee?
A: The longevity of a gear motor can span from 5 to 20 years, contingent CHINAMFG the intricate nuances of various operational conditions. A warranty of 1 year shall be in effect following the product’s delivery.
Q: What documents are available?
A: A comprehensive array of documents, including structural drawings, a packing list, an installation manual, and relevant certificates, stands ready for your perusal. Furthermore, a customs declaration shall be provided. We pride ourselves on offering you a seamless end-to-end service.
Q: Is it able to customize?
A: Absolutely, should the total or projected quantity reach a sufficient threshold, we possess the capability to re-envision and fabricate the gear motor to suit your bespoke requirements.
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| Application: | Motor, Machinery, Transmission Equipment |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | Bevel |
| Step: | Three-Step |
Distinguishing Bevel Gearboxes from Other Gear Systems
Bevel gearboxes stand out from other types of gear systems due to their unique characteristics and applications:
- Angle of Intersection: Bevel gearboxes are designed to transmit motion between intersecting shafts at specific angles, making them ideal for changing the direction of rotational motion.
- Direction Change: Unlike parallel shaft gear systems, bevel gearboxes change the direction of motion by 90 degrees or other specified angles, allowing them to efficiently transmit power around corners.
- Compact and Space-Saving: Bevel gearboxes are often compact and space-saving, making them suitable for applications with limited room for gear assembly.
- Wide Range of Angles: Bevel gearboxes can handle various angle configurations beyond 90 degrees, providing flexibility in designing complex mechanical systems.
- Specialized Applications: Bevel gearboxes are commonly used in applications requiring changes in direction, such as automotive differential systems, steering mechanisms, printing presses, and machinery with intersecting axes.
These distinguishing features make bevel gearboxes a versatile choice for scenarios where changing the direction of rotational motion or transmitting power between intersecting shafts is essential.
Desafios da utilização de caixas de engrenagens cônicas
Embora as caixas de engrenagens cônicas ofereçam várias vantagens, existem alguns desafios que podem surgir ao utilizá-las:
- Lubrificação: A lubrificação adequada é essencial para reduzir o atrito, o desgaste e a geração de calor em caixas de engrenagens cônicas. No entanto, garantir uma lubrificação eficaz nas engrenagens cônicas em contato pode ser um desafio devido à sua geometria complexa e ao potencial de acúmulo de óleo ou cobertura inadequada.
- Ruído e vibração: As caixas de engrenagens cônicas podem produzir ruído e vibração durante o funcionamento, especialmente em velocidades mais altas. A interação dos dentes das engrenagens pode gerar ruído, o que pode exigir medidas adicionais, como isolamento acústico ou amortecimento de vibrações, para atenuar esses problemas.
- Alinhamento: O alinhamento preciso das engrenagens cônicas é crucial para garantir uma transmissão de potência suave e eficiente. O desalinhamento pode levar ao aumento do desgaste, à redução da eficiência e até mesmo à quebra dos dentes da engrenagem. Obter o alinhamento adequado pode ser mais complexo em caixas de engrenagens cônicas em comparação com outros tipos de caixas de engrenagens.
- Manutenção: As caixas de engrenagens cônicas podem exigir manutenção mais frequente em comparação com outros sistemas de engrenagens. Inspeções regulares, verificações de lubrificação e monitoramento do perfil dos dentes das engrenagens são necessários para detectar e solucionar quaisquer problemas antes que se agravem.
- Restrições de espaço: O design das caixas de engrenagens cônicas pode ser volumoso, especialmente quando usadas em aplicações que exigem uma alta relação de transmissão. Isso pode representar um desafio em situações onde o espaço é limitado.
- Dissipação de calor: Aplicações de alta velocidade ou serviço pesado podem gerar calor significativo em caixas de engrenagens cônicas. Mecanismos adequados de dissipação de calor, como aletas de resfriamento ou refrigeração por lubrificação, podem ser necessários para evitar superaquecimento e falhas prematuras.
Engenheiros e fabricantes precisam abordar cuidadosamente esses desafios para garantir o uso confiável e eficaz de caixas de engrenagens cônicas em diversas aplicações.
Bevel Gearbox: Function and Mechanics
A bevel gearbox is a type of mechanical device designed to transmit rotational motion and power between two intersecting shafts with non-parallel axes. It employs a set of bevel gears to change the direction of motion by 90 degrees. Bevel gearboxes are commonly used in various mechanical systems and applications where a change in rotational direction is required.
The function of a bevel gearbox can be summarized as follows:
- Directional Change: A bevel gearbox is primarily utilized to redirect rotational motion from one input shaft to an output shaft that is oriented at a perpendicular angle. This enables the transmission of power and motion around corners or between different planes.
- Torque Transfer: Bevel gearboxes are capable of transmitting torque between intersecting shafts, allowing for the efficient transfer of rotational force from the input shaft to the output shaft.
- Speed Reduction or Increase: Depending on the arrangement of bevel gears, a bevel gearbox can also modify the rotational speed of the output shaft relative to the input shaft. This makes it possible to achieve speed reduction or speed increase as needed in the mechanical system.
The mechanics of a bevel gearbox involve the use of bevel gears, which have conically shaped teeth that allow them to mesh with each other at an angle. The most common types of bevel gears used in bevel gearboxes are straight bevel gears and spiral bevel gears.
When the input shaft rotates, its connected bevel gear engages with the first bevel gear in the gearbox. As a result, the rotational motion is transferred to the second bevel gear, which is mounted on the output shaft. The interaction of these gears changes the direction of rotation and transfers torque to the output shaft.
Bevel gearboxes are found in various applications, including automotive differentials, power tools, printing presses, machine tools, and other mechanical systems where torque transmission and directional changes are essential.
editor by CX 2024-04-10
