Deskripsi Produk

Helical Bevel Gearbox

 

Helical Gearbox Key Features

1.26 model sizes for more unit selection and optimized applications
2.Modular design with flange axis to accommodate horizontal, vertical and upright installations,which also enables      gearbox to be installed in a narrow space. 
3.Non-contact concept and labyrinth seal for internal structure.
4.New fan and diverse fan cover design increases thermal discharge capacity,cooler operation and greater         efficiency.
5.Optimized gear tooth profile for gearing accuracy,low wear, quiet and efficient operation.

Helical Gearbox Specs

Torque       2.58 to 551.6 KnM
Rasio       6.3:1 to 450:1 standard ratios
Housing Cast Iron (standard), Ductile & Fabricated Steel (optional)
Universal Housing  Horizontal, Vertical and Upright Mounting
Low Speed Shaft  Solid, Hollow Bore with Shrink Disc or Keyed
Auxiliary Cooling Fan, Cooling Coil, Cooling Systems or forced oil cooling sysytem

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Aplikasi: Machinery
Instalasi: Horizontal Type
Type: Gear Reducer
Kustomisasi:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roda gigi bevel

Membedakan Kotak Gigi Bevel dari Sistem Gigi Lainnya

Sistem roda gigi bevel berbeda dari jenis sistem roda gigi lainnya karena karakteristik dan aplikasinya yang unik:

  • Sudut Perpotongan: Gearbox bevel dirancang untuk mentransmisikan gerakan antara poros yang berpotongan pada sudut tertentu, sehingga ideal untuk mengubah arah gerakan rotasi.
  • Perubahan Arah: Berbeda dengan sistem roda gigi poros paralel, kotak roda gigi bevel mengubah arah gerakan sebesar 90 derajat atau sudut tertentu lainnya, sehingga memungkinkan transmisi daya yang efisien saat berbelok.
  • Ringkas dan Hemat Ruang: Kotak roda gigi bevel seringkali berukuran kompak dan hemat ruang, sehingga cocok untuk aplikasi dengan ruang terbatas untuk perakitan roda gigi.
  • Beragam Sudut Pandang: Gearbox bevel dapat menangani berbagai konfigurasi sudut di luar 90 derajat, memberikan fleksibilitas dalam mendesain sistem mekanis yang kompleks.
  • Aplikasi Khusus: Gearbox bevel umumnya digunakan dalam aplikasi yang membutuhkan perubahan arah, seperti sistem diferensial otomotif, mekanisme kemudi, mesin cetak, dan mesin dengan sumbu yang saling berpotongan.

Ciri khas ini menjadikan gearbox bevel sebagai pilihan serbaguna untuk skenario di mana perubahan arah gerakan rotasi atau transmisi daya antara poros yang berpotongan sangat penting.

roda gigi bevel

Proper Installation and Alignment of Bevel Gearboxes

Installing and aligning a bevel gearbox correctly is essential to ensure its optimal performance and longevity. Here are the steps typically involved in the process:

  1. Preparation: Before installation, thoroughly clean the mounting surfaces of both the gearbox and the driven equipment to ensure proper contact. Check that all components are in good condition and free from damage.
  2. Positioning: Carefully position the gearbox and the driven equipment according to the manufacturer’s specifications and the intended orientation of the bevel gears.
  3. Penyelarasan: Use precision alignment tools, such as dial indicators or laser alignment systems, to ensure accurate alignment of the bevel gears. The goal is to achieve proper concentricity and parallelism between the input and output shafts of the gearbox.
  4. Bolt and Fasten: Securely bolt and fasten the gearbox to the mounting surface. Use appropriate torque settings as recommended by the manufacturer to ensure proper clamping force without overloading the fasteners.
  5. Pelumasan: Apply the recommended lubricant to the bevel gears and other relevant components according to the manufacturer’s guidelines. Proper lubrication is crucial for reducing friction and wear during operation.
  6. Testing: After installation, perform a thorough functional test of the bevel gearbox. Check for any abnormal noise, vibration, or overheating during operation. Ensure that the gearbox operates smoothly and efficiently under different load conditions.
  7. Monitoring: Regularly monitor the performance of the bevel gearbox through routine inspections and maintenance. Keep an eye out for any signs of misalignment, wear, or other issues that may affect performance.

It’s important to follow the manufacturer’s installation and alignment guidelines closely, as proper installation practices contribute to the reliable and efficient operation of the bevel gearbox.

roda gigi bevel

Transmission of Motion at an Angle with Bevel Gearboxes

Bevel gearboxes are designed to transmit motion between intersecting shafts that are positioned at an angle to each other. They accomplish this by using a set of bevel gears, which have teeth that are cut in a conical shape.

When two bevel gears mesh, their teeth engage at the point of contact. As one gear rotates, it drives the other gear, transmitting motion and torque between the shafts. The angle between the shafts and the orientation of the gear teeth determine the direction and speed of motion transfer.

There are two main types of bevel gears commonly used in bevel gearboxes:

  • Straight Bevel Gears: These gears have straight-cut teeth and are used when the intersecting shafts are at a 90-degree angle. They are the simplest form of bevel gears and provide efficient motion transmission.
  • Spiral Bevel Gears: These gears have teeth that are cut at an angle, allowing them to gradually engage and disengage. Spiral bevel gears are used when the intersecting shafts are at angles other than 90 degrees. They provide smoother operation, less noise, and increased load-carrying capacity compared to straight bevel gears.

The precision manufacturing of bevel gear teeth ensures accurate and reliable motion transmission at various angles, making bevel gearboxes suitable for applications that require motion to be transferred between intersecting shafts in non-parallel orientations.

China Professional Low Wear Torque 2.58 to 551.6 Knm Helical Bevel Gearbox   planetary gearbox	China Professional Low Wear Torque 2.58 to 551.6 Knm Helical Bevel Gearbox   planetary gearbox
editor by CX 2024-03-09