Descripción del Producto
Detailed Photos
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CHINAMFG shaft, hollow shaft (with key, with shrink disc and with involute spline).
S series helical gear worm reducer
Features of products
1. The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.
2. The uneven surface of the body has the effect of heat dissipation, strong vibration absorption, low temperature rise and low noise.
3. The machine has good sealing performance and strong adaptability to the working environment.
4. The machine has high transmission accuracy, and is especially suitable for working in occasions with frequent starting. It can be connected to various types of reducers and equipped with various types of motor drives, and can be installed in the 90-degree transmission operating position.
5. The key components of the motor are made of highly wear-resistant materials and undergo special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.
6. The reducer can be equipped with various types of motors, forming a mechatronics, which fully guarantees the quality characteristics of the product.
|
Gearing Arrangement |
Helical-worm |
|
Output Torque |
10-4484 Nm |
|
Velocidad de entrada |
Reference details page |
|
Output Speed |
0.21-12 r/min |
|
Color |
Customizable |
|
Certificate |
ISO9001 |
|
Structure |
SF |
|
Input power rating |
0.55-7.5 |
|
Ratio |
9.96-241.09 |
|
Maximum torque |
1270 |
|
Input Configurations |
Equipped with Electric Motors |
|
Applicable Motors |
Single Phase AC Motor, Three Phase AC Motor |
|
Output Configurations |
CHINAMFG Shaft Output |
|
nstallation |
Foot-mounted |
|
Lubrication |
Oil-bath and Splash Lubrication |
Descripción del Producto
Product Parameters
For more models, please contact us!
F helical gear reducer
Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
Installation method: base installation, flange installation, torque arm installation.
Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.
The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.
Output mode: hollow shaft output or CHINAMFG shaft output.
Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.
K helical bevel gear reducer
Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.
Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.
Reduction ratio: basic type 8.1-191, combined to 13459.
R helical gear reducer
Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.
Installation method: pedestal installation, flanges with large and small flanges are easy to choose.
CHINAMFG shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.
Company Profile
Certifications
Packaging & Shipping
Preguntas frecuentes
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| Dureza: | Superficie del diente endurecida |
|---|---|
| Instalación: | 90 Degree |
| Disposición: | Expansion |
| Gear Shape: | Bevel Gear |
| Paso: | Single-Step |
| Type: | Gear Reducer |
| Muestras: |
US$ 80/Piece
1 unidad (pedido mínimo) | |
|---|
Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- Selección de rodamientos: High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
Challenges of Using Bevel Gearboxes
While bevel gearboxes offer various benefits, there are certain challenges that can arise when using them:
- Lubricación: Proper lubrication is essential to reduce friction, wear, and heat generation in bevel gearboxes. However, ensuring effective lubrication in the meshing bevel gears can be challenging due to their complex geometry and the potential for oil pooling or inadequate coverage.
- Noise and Vibration: Bevel gearboxes can produce noise and vibration during operation, especially at higher speeds. The interaction of the gear teeth can lead to noise generation, which may require additional measures such as sound insulation or vibration dampening to mitigate.
- Alignment: Precise alignment of the bevel gears is crucial to ensure smooth and efficient power transmission. Misalignment can lead to increased wear, reduced efficiency, and even gear tooth failure. Achieving proper alignment can be more complex in bevel gearboxes compared to other gearbox types.
- Maintenance: Bevel gearboxes may require more frequent maintenance compared to other gear systems. Regular inspections, lubrication checks, and gear tooth profile monitoring are necessary to detect and address any issues before they escalate.
- Restricciones de espacio: The design of bevel gearboxes can be bulky, especially when used in applications that require a high gear ratio. This can pose challenges in situations where space is limited.
- Heat Dissipation: High-speed or heavy-duty applications can generate significant heat in bevel gearboxes. Adequate heat dissipation mechanisms, such as cooling fins or lubrication cooling, may be required to prevent overheating and premature failure.
Engineers and manufacturers need to carefully address these challenges to ensure the reliable and effective use of bevel gearboxes in various applications.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2024-04-26
