제품 설명
상세 사진
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CHINAMFG shaft, hollow shaft (with key, with shrink disc and with involute spline).
S series helical gear worm reducer
Features of products
1. The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.
2. The uneven surface of the body has the effect of heat dissipation, strong vibration absorption, low temperature rise and low noise.
3. The machine has good sealing performance and strong adaptability to the working environment.
4. The machine has high transmission accuracy, and is especially suitable for working in occasions with frequent starting. It can be connected to various types of reducers and equipped with various types of motor drives, and can be installed in the 90-degree transmission operating position.
5. The key components of the motor are made of highly wear-resistant materials and undergo special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.
6. The reducer can be equipped with various types of motors, forming a mechatronics, which fully guarantees the quality characteristics of the product.
|
Gearing Arrangement |
Helical-worm |
|
Output Torque |
10-4484 Nm |
|
Input Speed |
Reference details page |
|
Output Speed |
0.21-12 r/min |
|
Color |
Customizable |
|
Certificate |
ISO9001 |
|
구조 |
SF |
|
Input power rating |
0.55-7.5 |
|
비율 |
9.96-241.09 |
|
Maximum torque |
1270 |
|
Input Configurations |
Equipped with Electric Motors |
|
Applicable Motors |
Single Phase AC Motor, Three Phase AC Motor |
|
Output Configurations |
CHINAMFG Shaft Output |
|
nstallation |
발에 장착하는 |
|
매끄럽게 하기 |
Oil-bath and Splash Lubrication |
제품 설명
제품 매개변수
For more models, please contact us!
F helical gear reducer
Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
Installation method: base installation, flange installation, torque arm installation.
Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.
The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.
Output mode: hollow shaft output or CHINAMFG shaft output.
Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.
K helical bevel gear reducer
Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.
Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.
Reduction ratio: basic type 8.1-191, combined to 13459.
R helical gear reducer
Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.
Installation method: pedestal installation, flanges with large and small flanges are easy to choose.
CHINAMFG shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.
회사 소개
Certifications
포장 및 배송
자주 묻는 질문
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
Handling High Torque and Speed Requirements in Bevel Gearboxes
Bevel gearboxes are versatile mechanical components capable of handling a wide range of torque and speed requirements, making them suitable for various industrial applications.
The ability of bevel gearboxes to handle high torque and speed requirements depends on several factors:
- Gear Material: The choice of gear material greatly influences the torque and speed capacity of the bevel gearbox. High-strength materials like alloy steel or hardened steel are often used to withstand higher loads and speeds.
- Design and Tooth Profile: The design of the bevel gears, including the tooth profile and size, plays a significant role in determining their load-bearing capacity and efficiency. Precisely engineered tooth profiles ensure smooth and efficient power transmission.
- Lubrication and Cooling: Proper lubrication and cooling mechanisms are essential to manage heat generated during high-speed and high-torque operations. Adequate lubrication reduces friction and wear, enhancing the gearbox’s overall performance and longevity.
- Bearing Selection: High-quality bearings that can handle both radial and axial loads are critical in supporting the rotational motion and absorbing forces generated by high torque and speed.
- Alignment and Installation: Accurate alignment and installation of the bevel gearbox are vital to prevent misalignment-related issues that can lead to premature failure under high loads.
Bevel gearboxes are commonly used in applications where both high torque and speed are required, such as heavy machinery, vehicles, industrial equipment, and more. Proper engineering, material selection, and maintenance practices contribute to the ability of bevel gearboxes to efficiently handle the demands of various high-performance scenarios.
베벨 기어박스 사용 시 발생하는 문제점
베벨 기어박스는 다양한 이점을 제공하지만, 사용 시 몇 가지 문제점이 발생할 수 있습니다.
- 매끄럽게 하기: 베벨 기어박스에서 마찰, 마모 및 열 발생을 줄이려면 적절한 윤활이 필수적입니다. 그러나 베벨 기어의 복잡한 형상과 오일 고임 또는 불충분한 도포 가능성 때문에 효과적인 윤활을 보장하는 것은 어려울 수 있습니다.
- 소음 및 진동: 베벨 기어박스는 특히 고속 주행 시 작동 중에 소음과 진동을 발생시킬 수 있습니다. 기어 톱니의 맞물림으로 인해 소음이 발생할 수 있으며, 이를 완화하기 위해 방음이나 진동 감쇠와 같은 추가적인 조치가 필요할 수 있습니다.
- 조정: 베벨 기어의 정확한 정렬은 원활하고 효율적인 동력 전달을 위해 매우 중요합니다. 정렬 불량은 마모 증가, 효율 저하, 심지어 기어 톱니 파손으로 이어질 수 있습니다. 베벨 기어박스에서 적절한 정렬을 달성하는 것은 다른 유형의 기어박스에 비해 더 복잡할 수 있습니다.
- 유지: 베벨 기어박스는 다른 기어 시스템에 비해 더 잦은 유지보수가 필요할 수 있습니다. 정기적인 점검, 윤활 상태 확인, 기어 톱니 형상 모니터링은 문제가 심각해지기 전에 발견하고 해결하는 데 필수적입니다.
- 공간 제약 조건: 베벨 기어박스는 특히 높은 기어비가 요구되는 용도에서 부피가 클 수 있습니다. 이는 공간이 제한적인 상황에서 어려움을 초래할 수 있습니다.
- 열 방출: 고속 또는 고하중 작업 환경에서는 베벨 기어박스에 상당한 열이 발생할 수 있습니다. 과열 및 조기 고장을 방지하기 위해서는 냉각 핀이나 윤활 냉각과 같은 적절한 열 방출 메커니즘이 필요할 수 있습니다.
엔지니어와 제조업체는 다양한 용도에서 베벨 기어박스를 안정적이고 효율적으로 사용하기 위해 이러한 과제들을 신중하게 해결해야 합니다.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2024-04-26
