产品描述
产品描述
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
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| Application: | Motor, Electric Cars, Motorcycle, Marine, Agricultural Machinery, Car, Packing Machine, Food Process, Lift, Crane, Agita |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 800/Piece
1 Piece(Min.Order) | |
|---|
Advantages of Bevel Gearboxes in Specific Scenarios
Bevel gearboxes offer distinct advantages in certain scenarios, making them preferred over other gearbox types:
- Angular Transmission: When rotational motion needs to be transmitted between intersecting shafts at different angles, bevel gearboxes excel due to their ability to change direction.
- Compact Spaces: Bevel gearboxes are well-suited for applications with limited space, as they can fit into tight configurations without sacrificing performance.
- High Torque at 90 Degrees: In situations requiring high torque transmission at a 90-degree angle, bevel gearboxes are more efficient than other types.
- Steering Mechanisms: Bevel gearboxes are commonly used in steering systems of vehicles and machinery, providing smooth and accurate directional control.
- Complex Motion Requirements: When machinery or equipment requires intricate motion patterns involving changes in direction and speed, bevel gearboxes offer the necessary versatility.
- Heavy-Duty Applications: Bevel gearboxes excel in heavy-duty environments where robustness, torque transmission, and durability are crucial.
The specific design and capabilities of bevel gearboxes make them a preferred choice in these scenarios, contributing to optimal performance and efficiency in various industrial applications.
Efficient Power Transmission and Torque Transfer with Bevel Gearboxes
Bevel gearboxes are designed to ensure efficient power transmission and torque transfer in various mechanical systems. Here’s how they contribute to these aspects:
- Multiple Gear Teeth Engagement: Bevel gearboxes typically have multiple gear teeth in contact simultaneously, distributing the load across a larger surface area. This feature enhances torque-carrying capacity and minimizes wear, resulting in efficient torque transfer.
- High Gear Ratio: Bevel gearboxes can achieve high gear ratios, allowing them to convert high-speed, low-torque input into low-speed, high-torque output. This capability is valuable for applications requiring precise control over rotational speed and force.
- Smooth Motion Transfer: The meshing of bevel gears ensures smooth and continuous motion transfer between intersecting shafts. This is essential for maintaining consistent power transmission and reducing vibration or noise.
- Optimized Gear Tooth Design: Bevel gear teeth are carefully engineered with specific profiles and angles to minimize friction and maximize contact area. This design optimization enhances the efficiency of torque transfer while reducing energy losses due to friction.
- Precise Machining and Alignment: Precision machining and proper alignment of bevel gears within the gearbox contribute to efficient power transmission. Accurate gear meshing reduces the likelihood of backlash and ensures minimal energy wastage.
Bevel gearboxes are chosen for applications where efficient power transmission, precise torque transfer, and reliable motion control are essential requirements.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2023-12-28
