Ürün Açıklaması

 

Ürün Özellikleri Tanım
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Yağlayıcı China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
Ürün Açıklaması The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

spiral konik dişli kutusu

Precision in Spiral Bevel Gear Tooth Profile Design

Manufacturers employ advanced techniques to ensure precision in the design of spiral bevel gear tooth profiles:

  • Computer-Aided Design (CAD): Design engineers use CAD software to create accurate tooth profiles, considering factors like gear ratio, tooth contact, and load distribution.
  • Finite Element Analysis (FEA): FEA simulations analyze stress distribution, deformation, and contact patterns to optimize tooth profiles for strength and durability.
  • Manufacturing Precision: Modern manufacturing methods, such as CNC machining and grinding, ensure tight tolerances and accurate tooth profiles.
  • Gear Cutting: Gleason or Klingelnberg gear cutting machines produce precise gear tooth profiles by using specialized cutting tools and controlled processes.
  • Tooth Surface Inspection: Manufacturers employ advanced measuring equipment to verify tooth geometry, profile accuracy, and alignment.
  • Contact Pattern Analysis: Before finalizing the design, contact pattern simulations help optimize tooth engagement for even load distribution.
  • Material Selection: Choosing suitable materials with excellent dimensional stability further enhances tooth profile precision.

By leveraging these techniques and technologies, manufacturers can ensure the precision and quality of spiral bevel gear tooth profiles, resulting in efficient power transmission and reduced wear.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive spiral konik dişli kutusu

Contribution to Machine Efficiency by Spiral Bevel Gearboxes

Spiral bevel gearboxes play a significant role in enhancing machine efficiency across various applications. Their design features and characteristics contribute to improved overall performance:

  • High Efficiency: The tooth engagement of spiral bevel gears results in smooth and continuous contact, minimizing friction and energy loss. This high mechanical efficiency translates to reduced power consumption and enhanced machine efficiency.
  • Load Distribution: The spiral tooth profile allows for a larger contact area between gear teeth, enabling even distribution of loads. This prevents localized stress concentrations, reduces wear, and extends the lifespan of both gears and bearings.
  • Precision Manufacturing: The precision manufacturing techniques used in spiral bevel gearboxes ensure accurate gear tooth geometry and proper alignment. This precision minimizes energy losses due to misalignment or irregular tooth contact.
  • Reduced Heat Generation: The efficient tooth engagement and load distribution in spiral bevel gears result in reduced friction and heat generation. This helps maintain optimal operating temperatures and prevents energy losses due to heat dissipation.
  • Compact Design: Spiral bevel gearboxes are designed with a compact and space-efficient layout. Their ability to transmit high torques within a smaller footprint contributes to efficient machine designs and space utilization.
  • Smooth Operation: The gradual tooth engagement and reduced impact forces in spiral bevel gear systems contribute to smoother and quieter operation. This promotes consistent machine performance and minimizes downtime due to vibrations or noise-related issues.

By enhancing mechanical efficiency, load distribution, and overall machine performance, spiral bevel gearboxes contribute to energy savings, extended equipment lifespan, and improved productivity in various industrial applications.

Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase

Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

spiral konik dişli kutusu

Differences Between Spiral Bevel Gearboxes and Other Gearbox Types

Spiral bevel gearboxes differ from other gearbox types in several key aspects:

  • Gear Tooth Design: Spiral bevel gearboxes use spiral bevel gears with angled teeth, which allow for smoother meshing and reduced impact compared to straight bevel gears. In contrast, other gearbox types might use spur gears, helical gears, or worm gears, each with distinct tooth profiles.
  • Shaft Arrangement: Spiral bevel gearboxes have intersecting input and output shafts set at right angles. This enables power transmission between shafts that are not aligned. Other gearbox types, such as parallel shaft gearboxes, have shafts that are parallel to each other.
  • Direction Changes: Spiral bevel gearboxes are well-suited for applications requiring direction changes between input and output shafts due to their perpendicular shaft arrangement. Worm gearboxes, on the other hand, are commonly used for large speed reductions and right-angle drives.
  • High Torque Transmission: Spiral bevel gearboxes offer high torque transmission capabilities due to the larger contact area of their gear teeth. Planetary gearboxes, while also capable of handling high torque, have a different gear arrangement involving sun, planet, and ring gears.
  • Noise and Vibration: Spiral bevel gearboxes tend to produce less noise and vibration compared to straight bevel gearboxes, thanks to their spiral tooth design. Helical gearboxes, which also use angled teeth, offer similar advantages in terms of noise reduction.
  • Applications: Spiral bevel gearboxes are commonly used in automotive differentials, aerospace systems, and heavy machinery. Other gearbox types find applications in various industries based on their unique characteristics and advantages.

Overall, the distinctive features of spiral bevel gearboxes set them apart from other gearbox types, making them suitable for specific applications where direction changes, torque transmission, and smooth operation are critical factors.

China Professional Ultra-Quick T Series Spiral Bevel Gear Steering Gear Box for Fast-Paced Environments   planetary gearbox	China Professional Ultra-Quick T Series Spiral Bevel Gear Steering Gear Box for Fast-Paced Environments   planetary gearbox
editor by CX 2023-08-30