Descrição do produto
> Product Introduction
90 Degree Bevel Helical Transmission Gearbox
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> gearbox Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Resistência da habitação | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| dureza do núcleo da engrenagem | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Eficiência | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibração | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
>GEARBOX CATALOGUE :
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
Perguntas frequentes
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| Aplicativo: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Bevel |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Horizontal Type |
| Etapa: | Passo Duplo |
| Type: | Bevel |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Performance of Bevel Gearboxes in Heavy-Duty Applications like Construction Equipment
Bevel gearboxes are well-suited for heavy-duty applications such as construction equipment due to their robust design and reliable performance:
- Durability: Bevel gearboxes are designed to withstand high loads, shocks, and impacts commonly encountered in construction environments.
- Torque Transmission: Construction equipment requires high torque to move heavy loads, and bevel gearboxes efficiently transmit torque between intersecting shafts.
- Directional Changes: Bevel gearboxes enable smooth and precise changes in rotational direction, crucial for controlling construction machinery.
- Power Distribution: These gearboxes ensure efficient power distribution to various components of construction equipment, enhancing overall functionality.
- Steering Mechanisms: Many construction vehicles rely on bevel gearboxes for their steering systems, allowing operators to navigate equipment with ease.
- Reliability: In demanding construction conditions, bevel gearboxes offer reliable and consistent performance, minimizing downtime and maintenance needs.
The ability of bevel gearboxes to handle heavy loads, transmit torque, and facilitate directional changes makes them indispensable components in construction equipment, contributing to the efficiency and effectiveness of various construction operations.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
Caixa de Engrenagens Cônicas: Função e Mecânica
Uma caixa de engrenagens cônicas é um tipo de dispositivo mecânico projetado para transmitir movimento rotacional e potência entre dois eixos que se cruzam e não são paralelos. Ela utiliza um conjunto de engrenagens cônicas para inverter o sentido do movimento em 90 graus. As caixas de engrenagens cônicas são comumente usadas em diversos sistemas e aplicações mecânicas onde é necessária uma mudança no sentido de rotação.
A função de uma caixa de engrenagens cônicas pode ser resumida da seguinte forma:
- Mudança de direção: Uma caixa de engrenagens cônicas é utilizada principalmente para redirecionar o movimento rotacional de um eixo de entrada para um eixo de saída que esteja orientado em um ângulo perpendicular. Isso permite a transmissão de potência e movimento em curvas ou entre planos diferentes.
- Transferência de torque: As caixas de engrenagens cônicas são capazes de transmitir torque entre eixos que se cruzam, permitindo a transferência eficiente da força rotacional do eixo de entrada para o eixo de saída.
- Redução ou aumento de velocidade: Dependendo da disposição das engrenagens cônicas, uma caixa de engrenagens cônicas também pode modificar a velocidade de rotação do eixo de saída em relação ao eixo de entrada. Isso possibilita reduzir ou aumentar a velocidade conforme necessário no sistema mecânico.
O mecanismo de uma caixa de engrenagens cônicas envolve o uso de engrenagens cônicas, que possuem dentes em formato cônico que permitem o encaixe entre elas em um ângulo. Os tipos mais comuns de engrenagens cônicas utilizadas em caixas de engrenagens cônicas são as engrenagens cônicas retas e as engrenagens cônicas helicoidais.
Quando o eixo de entrada gira, a engrenagem cônica a ele conectada engata com a primeira engrenagem cônica da caixa de engrenagens. Como resultado, o movimento rotacional é transferido para a segunda engrenagem cônica, que está montada no eixo de saída. A interação dessas engrenagens altera o sentido de rotação e transfere o torque para o eixo de saída.
As caixas de engrenagens cônicas são encontradas em diversas aplicações, incluindo diferenciais automotivos, ferramentas elétricas, impressoras, máquinas-ferramenta e outros sistemas mecânicos onde a transmissão de torque e as mudanças de direção são essenciais.
editor by CX 2023-10-31
