Descrição do produto
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- motor de engrenagem helicoidal
- motor de engrenagem cônica helicoidal
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
Descrição do produto
T series gear motor are composed of 3 stages helical gear and bevel gear. Input shaft and output shaft is 90°.
Mounting position: footed mounting, flange mounting, shaft mounting etc.
Technical data:
Output speed:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: 0.12 ~ 200 KW
Product Show
Product Specification
| Product features | |||||||
| 1. T series helical bevel gear motor enables high-torque, wear-free operation. | |||||||
| 2. High power density, ware free, long service life and various reduced backlash options | |||||||
| 3. As they also have a long maintenance-free service life, they can be used in every application with AC asynchronous motors, asynchronous and synchronous servomotors. | |||||||
| General Technical data | |||||||
| Material de construção | Ferro fundido de alta resistência HT250 | ||||||
| Housing hardness | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| Material da engrenagem | 20CrMnTiH | ||||||
| Dureza superficial das engrenagens | HRC58°~62 ° | ||||||
| dureza do núcleo da engrenagem | HRC33~40 | ||||||
| Input/output shaft material | 40CrMnTiH | ||||||
| Input / Output shaft hardness | HRC25~30 | ||||||
| Precisão de usinagem de engrenagens | accurate grinding, 6~7 Grade | ||||||
| Óleo lubrificante | GB L-CKC220 | ||||||
| Tratamento térmico | tempering, cementiting, quenching, etc. | ||||||
| Eficiência | 94%~96% (depends on the transmission stage) | ||||||
| Ruído (MÁXIMO) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| Aumento de temperatura (óleo) (máx.) | 50°C | ||||||
| Vibração | ≤20µm | ||||||
| Backlash | ≤20Arcmin | ||||||
| Marca de rolamentos | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
| Brand of oil seal | CTY— ZheJiang or other brands requested | ||||||
Package
Plastic bag + wooden carton
Certificate
Perguntas frequentes
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
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| Application: | Motor, Machinery, Transmission Equipment/ Crane |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | Bevel |
| Step: | Three-Step |
Minimizing Backlash and Ensuring Efficient Power Transfer in Bevel Gearboxes
Bevel gearboxes are meticulously designed to minimize backlash and optimize power transfer efficiency, ensuring smooth and precise motion in mechanical systems.
Several design considerations contribute to minimizing backlash and enhancing power transfer:
- Tooth Profile and Quality: High-precision tooth profiles with minimal clearance between mating gears reduce backlash. The use of advanced manufacturing techniques ensures consistent gear quality and accurate tooth engagement.
- Preload and Contact Pattern: Properly applied preload and optimized contact patterns between the bevel gear teeth enhance meshing accuracy, reducing the potential for backlash and improving load distribution.
- Gearbox Rigidity: Stiff and rigid gearbox housing and components help maintain precise gear alignment, reducing the effects of deflection and misalignment that can lead to backlash.
- Bearing Selection: High-quality bearings with minimal play contribute to reduced backlash and smoother motion by minimizing axial and radial movement of the gears.
- Lubrificação: Adequate lubrication reduces friction, wear, and vibration, promoting efficient power transfer and minimizing backlash-related issues.
- Tolerances and Manufacturing Precision: Tight manufacturing tolerances and precision machining processes ensure consistent gear geometry, alignment, and positioning, minimizing any potential sources of backlash.
By incorporating these design principles and practices, bevel gearboxes are engineered to achieve tight backlash control and efficient power transmission. This makes them suitable for applications where precise motion control, accuracy, and reliability are crucial, such as robotics, aerospace, automotive, and industrial machinery.
Efficient Power Transmission and Torque Transfer with Bevel Gearboxes
Bevel gearboxes are designed to ensure efficient power transmission and torque transfer in various mechanical systems. Here’s how they contribute to these aspects:
- Multiple Gear Teeth Engagement: Bevel gearboxes typically have multiple gear teeth in contact simultaneously, distributing the load across a larger surface area. This feature enhances torque-carrying capacity and minimizes wear, resulting in efficient torque transfer.
- High Gear Ratio: Bevel gearboxes can achieve high gear ratios, allowing them to convert high-speed, low-torque input into low-speed, high-torque output. This capability is valuable for applications requiring precise control over rotational speed and force.
- Smooth Motion Transfer: The meshing of bevel gears ensures smooth and continuous motion transfer between intersecting shafts. This is essential for maintaining consistent power transmission and reducing vibration or noise.
- Optimized Gear Tooth Design: Bevel gear teeth are carefully engineered with specific profiles and angles to minimize friction and maximize contact area. This design optimization enhances the efficiency of torque transfer while reducing energy losses due to friction.
- Precise Machining and Alignment: Precision machining and proper alignment of bevel gears within the gearbox contribute to efficient power transmission. Accurate gear meshing reduces the likelihood of backlash and ensures minimal energy wastage.
Bevel gearboxes are chosen for applications where efficient power transmission, precise torque transfer, and reliable motion control are essential requirements.
Tipos de caixas de engrenagens cônicas e sua classificação
As caixas de engrenagens cônicas são encontradas em diversos tipos, cada um projetado para aplicações e requisitos específicos. Elas são classificadas com base em fatores como arranjo das engrenagens, orientação do eixo e uso. Alguns tipos comuns de caixas de engrenagens cônicas incluem:
- Caixas de engrenagens cônicas retas: Essas caixas de engrenagens utilizam engrenagens cônicas retas e são adequadas para transmitir movimento entre eixos que se cruzam em um ângulo de 90 graus.
- Caixas de engrenagens cônicas espirais: Essas caixas de engrenagens utilizam engrenagens cônicas helicoidais e são empregadas quando os eixos que se cruzam formam ângulos diferentes de 90 graus. Elas oferecem operação mais suave e maior capacidade de carga.
- Caixas de engrenagens cônicas inclinadas: Em caixas de engrenagens cônicas inclinadas, os eixos de entrada e saída não são paralelos nem se cruzam. Essas caixas de engrenagens são utilizadas em aplicações onde é necessário conectar eixos não paralelos e não concorrentes.
- Caixas de engrenagens cônicas angulares: As caixas de engrenagens cônicas angulares são projetadas para conectar eixos em um ângulo específico, sendo frequentemente utilizadas em aplicações onde o ângulo do eixo exigido é diferente das configurações de engrenagens cônicas padrão.
A classificação das caixas de engrenagens cônicas baseia-se na disposição e orientação dos dentes das engrenagens e dos eixos. Os fabricantes oferecem uma variedade de modelos para atender a diferentes necessidades industriais e garantir a transmissão eficiente do movimento em vários ângulos.
editor by CX 2024-02-15
