제품 설명
Company Profiles
-We are a leading gear motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a leading manufacturer of gear motor and gearbox.
Since 1991, we have specialized in manufacturing a wide range of gear motor and gear box including:
- 헬리컬 기어 모터
- 헬리컬 베벨 기어 모터
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- heavy-duty helical gearbox
- heavy-duty helical bevel gearbox
- gear motor for car parking system
- sprial bevel gearbox
제품 설명
T series gear motor are composed of 3 stages helical gear and bevel gear. Input shaft and output shaft is 90°.
Mounting position: footed mounting, flange mounting, shaft mounting etc.
Technical data:
Output speed:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: 0.12 ~ 200 KW
Product Show
Product Specification
| Product features | |||||||
| 1. T series helical bevel gear motor enables high-torque, wear-free operation. | |||||||
| 2. High power density, ware free, long service life and various reduced backlash options | |||||||
| 3. As they also have a long maintenance-free service life, they can be used in every application with AC asynchronous motors, asynchronous and synchronous servomotors. | |||||||
| General Technical data | |||||||
| 주택 자재 | HT250 high-strength cast iron | ||||||
| 주택 경도 | HBS190-240 | ||||||
| Pinion material | 20CrMnTiH | ||||||
| 기어 재질 | 20CrMnTiH | ||||||
| 기어의 표면 경도 | HRC58°~62 ° | ||||||
| 기어 코어 경도 | HRC33~40 | ||||||
| Input/output shaft material | 40CrMnTiH | ||||||
| 입력/출력 샤프트 경도 | HRC25~30 | ||||||
| 기어의 가공 정밀도 | accurate grinding, 6~7 Grade | ||||||
| 윤활유 | GB L-CKC220 | ||||||
| 열처리 | tempering, cementiting, quenching, etc. | ||||||
| 능률 | 94%~96% (depends on the transmission stage) | ||||||
| 소음(최대) | 60~68dB | ||||||
| Temp. rise (MAX) | 40°C | ||||||
| 온도 상승(오일)(MAX) | 50°C | ||||||
| 진동 | ≤20µm | ||||||
| 백래시 | ≤20Arcmin | ||||||
| 베어링 브랜드 | China Top brand C&U,LYC,TMB or other brands requested, SKF….. | ||||||
| 오일씰 브랜드 | CTY— ZheJiang or other brands requested | ||||||
패키지
Plastic bag + wooden carton
Certificate
자주 묻는 질문
Q: Can you print other colors?
Yes. Customized color can be printed on the gear motor according to your requirements.
Q: Is that factory price?
Yes. We assure you all prices are based on factory.
Q: What is the life span? what is the guarantee
The lifespan of gear motor can reach 5-20 years depending on different working conditions .The guarantee time is 1 year after delivery.
Q: What documents are available?
A full range documents including structural drawings, packing list, installation manual and relative certificates can be provided. Moreover, customs declaration is provided. We provide one-stop service for you.
Q: Is it able to customized?
yes, we could re-design and produce the gear motor as your requirements if the quantity is large.
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| 애플리케이션: | Motor, Machinery, Transmission Equipment/ Crane |
|---|---|
| 경도: | 경화된 치아 표면 |
| 설치: | Horizontal Type |
| Layout: | Shunting |
| Gear Shape: | Bevel |
| Step: | Three-Step |
Minimizing Backlash and Ensuring Efficient Power Transfer in Bevel Gearboxes
Bevel gearboxes are meticulously designed to minimize backlash and optimize power transfer efficiency, ensuring smooth and precise motion in mechanical systems.
Several design considerations contribute to minimizing backlash and enhancing power transfer:
- Tooth Profile and Quality: High-precision tooth profiles with minimal clearance between mating gears reduce backlash. The use of advanced manufacturing techniques ensures consistent gear quality and accurate tooth engagement.
- Preload and Contact Pattern: Properly applied preload and optimized contact patterns between the bevel gear teeth enhance meshing accuracy, reducing the potential for backlash and improving load distribution.
- Gearbox Rigidity: Stiff and rigid gearbox housing and components help maintain precise gear alignment, reducing the effects of deflection and misalignment that can lead to backlash.
- Bearing Selection: High-quality bearings with minimal play contribute to reduced backlash and smoother motion by minimizing axial and radial movement of the gears.
- 매끄럽게 하기: Adequate lubrication reduces friction, wear, and vibration, promoting efficient power transfer and minimizing backlash-related issues.
- Tolerances and Manufacturing Precision: Tight manufacturing tolerances and precision machining processes ensure consistent gear geometry, alignment, and positioning, minimizing any potential sources of backlash.
By incorporating these design principles and practices, bevel gearboxes are engineered to achieve tight backlash control and efficient power transmission. This makes them suitable for applications where precise motion control, accuracy, and reliability are crucial, such as robotics, aerospace, automotive, and industrial machinery.
Efficient Power Transmission and Torque Transfer with Bevel Gearboxes
Bevel gearboxes are designed to ensure efficient power transmission and torque transfer in various mechanical systems. Here’s how they contribute to these aspects:
- Multiple Gear Teeth Engagement: Bevel gearboxes typically have multiple gear teeth in contact simultaneously, distributing the load across a larger surface area. This feature enhances torque-carrying capacity and minimizes wear, resulting in efficient torque transfer.
- High Gear Ratio: Bevel gearboxes can achieve high gear ratios, allowing them to convert high-speed, low-torque input into low-speed, high-torque output. This capability is valuable for applications requiring precise control over rotational speed and force.
- Smooth Motion Transfer: The meshing of bevel gears ensures smooth and continuous motion transfer between intersecting shafts. This is essential for maintaining consistent power transmission and reducing vibration or noise.
- Optimized Gear Tooth Design: Bevel gear teeth are carefully engineered with specific profiles and angles to minimize friction and maximize contact area. This design optimization enhances the efficiency of torque transfer while reducing energy losses due to friction.
- Precise Machining and Alignment: Precision machining and proper alignment of bevel gears within the gearbox contribute to efficient power transmission. Accurate gear meshing reduces the likelihood of backlash and ensures minimal energy wastage.
Bevel gearboxes are chosen for applications where efficient power transmission, precise torque transfer, and reliable motion control are essential requirements.
베벨 기어박스의 종류 및 분류
베벨 기어박스는 다양한 유형이 있으며, 각각 특정 용도와 요구 사항에 맞게 설계되었습니다. 기어 배열, 축 방향 및 사용 목적과 같은 요소에 따라 분류됩니다. 일반적인 베벨 기어박스 유형은 다음과 같습니다.
- 직선형 베벨 기어박스: 이 기어박스는 직선 베벨 기어를 사용하며 90도 각도로 교차하는 축 사이에서 동력을 전달하는 데 적합합니다.
- 스파이럴 베벨 기어박스: 이러한 기어박스는 스파이럴 베벨 기어를 사용하며, 교차하는 축이 90도가 아닌 각도를 이룰 때 사용됩니다. 더욱 부드러운 작동과 높은 하중 용량을 제공합니다.
- 사선 베벨 기어박스: 사선 베벨 기어박스에서는 입력축과 출력축의 축이 평행하지 않거나 교차하지 않습니다. 이러한 기어박스는 평행하지 않고 교차하지 않는 축을 연결해야 하는 용도에 사용됩니다.
- 앵귤러 베벨 기어박스: 앵귤러 베벨 기어박스는 특정 각도로 축을 연결하도록 설계되었으며, 필요한 축 각도가 표준 베벨 기어 구성과 다른 응용 분야에서 자주 사용됩니다.
베벨 기어박스의 분류는 기어 톱니와 축의 배열 및 방향을 기준으로 합니다. 제조업체들은 다양한 산업적 요구에 맞춰 여러 각도에서 효율적인 동력 전달을 보장하는 다양한 설계를 제공합니다.
editor by CX 2024-02-15
