製品説明
XGK Series HELICAL-HYPOID GEAR UNITS
The hypoid gear has low friction, efficiency is as high as 92%,compared with the worm gearbox ,the efficiency improved about 10%-40%.The hypoid gear made of high quality alloy,treated by surface hardening,and produced by high-precision grinding machine, the output torque,gear strength and life are much better than worm gearbox.
特徴
1.Larger reduction ratio with hard surface hypoid bevel gear and helical gear drive
2.Big output torque, high transmission efficiency, energy-saving
3.Fine casting of aluminum alloy, light weight, rust-proof
4.Stable transmission, low noise, suitable for the terrible working condition
5.Good appearance and durability small volume
6.A variety of mounting positions, wide application, easy using
7.Mounting dimension is interchangeable with RV series worm gear reducer
8.Modularity on design:
Input: connected with IEC standard flange motor and servo motor with multiple specifications
Output:hollow shaft and CHINAMFG shaft
9.Multi-stages gear drive. It is divided into two-stage drive(one hypoid bevel gear and 1 helical gear) and three-stage drive(one hypoid bevel gear and 2 helical gears). Compared with RV series worm gear and worm shaft structure, it has more refined ratio and wider application
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| 応用： | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Corner |
| 硬度： | 硬化した歯面 |
| Installation: | Horizontal Type |
| ステップ： | Three-Step |
| カスタマイズ: |
利用可能
| カスタマイズされたリクエスト |
|---|
Common Applications of Bevel Gearboxes in Various Industries
Bevel gearboxes find widespread use across diverse industries due to their unique capabilities and advantages:
- 自動車： Bevel gearboxes are vital components in automotive differential systems, enabling smooth power distribution to the wheels and allowing for smooth turns and cornering.
- Aerospace: These gearboxes are employed in aircraft landing gear systems, helicopter rotor systems, and other applications requiring changes in rotational direction.
- Printing and Packaging: Bevel gearboxes are used in printing presses and packaging machinery to facilitate the transfer of motion between intersecting shafts.
- Construction: Construction equipment often relies on bevel gearboxes for steering mechanisms, making it possible to control the direction of heavy machinery.
- Industrial Machinery: Various industrial machines, such as woodworking equipment and conveyor systems, use bevel gearboxes for efficient power transmission around corners.
- Marine: Bevel gearboxes are utilized in marine propulsion systems and steering mechanisms for boats and ships.
- Energy and Power Generation: Wind turbines and hydroelectric generators benefit from bevel gearboxes to transmit motion between shafts at different angles.
The adaptability of bevel gearboxes to change motion direction while transmitting power efficiently makes them a go-to choice in industries where such capabilities are essential for optimal performance.
ベベルギアボックスを使用する際の課題
ベベルギアボックスには様々な利点がある一方で、使用する際に生じる可能性のある課題もいくつかあります。
- 潤滑： ベベルギアボックスでは、摩擦、摩耗、発熱を低減するために適切な潤滑が不可欠です。しかし、ベベルギアの複雑な形状や、オイルの滞留、潤滑不足の可能性などから、噛み合うベベルギアに効果的な潤滑を確保することは容易ではありません。
- 騒音と振動： ベベルギアボックスは、特に高速回転時に、運転中に騒音や振動を発生させることがあります。ギアの歯同士の相互作用によって騒音が発生する場合があり、その軽減には遮音や振動抑制などの追加対策が必要となる場合があります。
- 配置: ベベルギアの正確な位置合わせは、スムーズで効率的な動力伝達を確保するために不可欠です。位置ずれは、摩耗の増加、効率の低下、さらには歯の破損につながる可能性があります。ベベルギアボックスでは、他のタイプのギアボックスに比べて、適切な位置合わせがより複雑になる場合があります。
- メンテナンス： ベベルギアボックスは、他のギアシステムに比べて頻繁なメンテナンスが必要となる場合があります。定期的な点検、潤滑状態の確認、歯形監視は、問題が深刻化する前に発見し対処するために不可欠です。
- スペースの制約： ベベルギアボックスの設計は、特に高いギア比を必要とする用途で使用される場合、かさばる傾向があります。これは、スペースが限られている状況では課題となる可能性があります。
- 放熱： 高速回転や高負荷運転を行うベベルギアボックスでは、かなりの熱が発生する可能性があります。過熱や早期故障を防ぐためには、冷却フィンや潤滑油冷却などの適切な放熱機構が必要となる場合があります。
エンジニアと製造業者は、さまざまな用途においてベベルギアボックスの信頼性と有効性を確保するために、これらの課題に慎重に取り組む必要がある。
Bevel Gearbox: Function and Mechanics
A bevel gearbox is a type of mechanical device designed to transmit rotational motion and power between two intersecting shafts with non-parallel axes. It employs a set of bevel gears to change the direction of motion by 90 degrees. Bevel gearboxes are commonly used in various mechanical systems and applications where a change in rotational direction is required.
The function of a bevel gearbox can be summarized as follows:
- Directional Change: A bevel gearbox is primarily utilized to redirect rotational motion from one input shaft to an output shaft that is oriented at a perpendicular angle. This enables the transmission of power and motion around corners or between different planes.
- Torque Transfer: Bevel gearboxes are capable of transmitting torque between intersecting shafts, allowing for the efficient transfer of rotational force from the input shaft to the output shaft.
- Speed Reduction or Increase: Depending on the arrangement of bevel gears, a bevel gearbox can also modify the rotational speed of the output shaft relative to the input shaft. This makes it possible to achieve speed reduction or speed increase as needed in the mechanical system.
The mechanics of a bevel gearbox involve the use of bevel gears, which have conically shaped teeth that allow them to mesh with each other at an angle. The most common types of bevel gears used in bevel gearboxes are straight bevel gears and spiral bevel gears.
When the input shaft rotates, its connected bevel gear engages with the first bevel gear in the gearbox. As a result, the rotational motion is transferred to the second bevel gear, which is mounted on the output shaft. The interaction of these gears changes the direction of rotation and transfers torque to the output shaft.
Bevel gearboxes are found in various applications, including automotive differentials, power tools, printing presses, machine tools, and other mechanical systems where torque transmission and directional changes are essential.
editor by CX 2024-03-29
