Descripción del Producto
> Product Introduction
Right-Angle Helical-Bevel Gear Reduction
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Housing hardness | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| dureza del núcleo del engranaje | HRC33°-40° |
| Material del eje de entrada/salida | 40 millones de rupias |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Rectificado preciso de grado 6-5 |
| Eficiencia | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibration | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
> Partial Product Data
> Our Electric Motor Advantages
1. Reasonable price with excellent quality
2.Each 1 tests carefully
3.Clear nameplate
4.Reliable package
5.High efficiency, smooth runingand low noise
6.Best materials make best performance
> Producing Process
> About Us
HangZhou EXTENSION SPEED ELECTRICITY CO.,LTD (HangZhou GOOD COMMERCE & TRADE CO.LTD) specializes in the sales of all kinds of gearbox , electric motors. On the sales service and management has accumulated rich experience, has a number of highly qualified technical personnel, management norms, quality isstable. Products by the China national mandatory product certification, quality is reliable, reasonable structure,and make “environmental protection” and “energy saving” synchronization.
HangZhou GOOD COMMERCE & TRADE CO.,LTD(GPHQ ) has always been in line with: “based on sincerity, good quality for first, the pursuit of excellence, pioneering and enterprising team, efficient, innovation” . perfect aftersales service; We will set up a business under the bridge of friendship, hand in hand Create brilliant!
Preguntas frecuentes
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
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| Solicitud: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Función: | Speed Changing, Speed Reduction |
| Disposición: | Bevel |
| Dureza: | Superficie del diente endurecida |
| Instalación: | Horizontal Type |
| Paso: | Doble paso |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
Minimizar la holgura y garantizar una transferencia de potencia eficiente en las cajas de engranajes cónicos.
Las cajas de engranajes cónicos están meticulosamente diseñadas para minimizar la holgura y optimizar la eficiencia de la transferencia de potencia, lo que garantiza un movimiento suave y preciso en los sistemas mecánicos.
Diversas consideraciones de diseño contribuyen a minimizar la holgura y mejorar la transferencia de potencia:
- Perfil y calidad dental: Los perfiles dentados de alta precisión con una holgura mínima entre los engranajes reducen el juego. El uso de técnicas de fabricación avanzadas garantiza una calidad constante de los engranajes y un acoplamiento preciso de los dientes.
- Precarga y patrón de contacto: La precarga aplicada correctamente y los patrones de contacto optimizados entre los dientes del engranaje cónico mejoran la precisión del engranaje, reduciendo la posibilidad de holgura y mejorando la distribución de la carga.
- Rigidez de la caja de cambios: La carcasa y los componentes rígidos de la caja de engranajes ayudan a mantener una alineación precisa de los engranajes, reduciendo los efectos de la deflexión y la desalineación que pueden provocar holgura.
- Selección de rodamientos: Los rodamientos de alta calidad con una holgura mínima contribuyen a reducir el juego y a conseguir un movimiento más suave al minimizar el movimiento axial y radial de los engranajes.
- Lubricación: Una lubricación adecuada reduce la fricción, el desgaste y la vibración, lo que favorece una transferencia de potencia eficiente y minimiza los problemas relacionados con el juego mecánico.
- Tolerancias y precisión de fabricación: Las estrictas tolerancias de fabricación y los procesos de mecanizado de precisión garantizan una geometría, alineación y posicionamiento uniformes de los engranajes, minimizando cualquier posible fuente de holgura.
Al incorporar estos principios y prácticas de diseño, las cajas de engranajes cónicos se diseñan para lograr un control preciso del juego y una transmisión de potencia eficiente. Esto las hace idóneas para aplicaciones donde el control preciso del movimiento, la exactitud y la fiabilidad son cruciales, como en robótica, industria aeroespacial, automoción y maquinaria industrial.
Maintenance Procedures to Extend the Lifespan of Bevel Gearboxes
Proper maintenance is essential for extending the lifespan of bevel gearboxes. Here are specific procedures to ensure their longevity:
- Regular Inspection: Conduct routine visual inspections to identify signs of wear, damage, or misalignment. Check for unusual noise, vibration, or leaks.
- Lubricación: Follow the recommended lubrication schedule and guidelines for the specific gearbox. Ensure the correct type and quantity of lubricant are used.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent dirt, debris, and contaminants from entering and causing damage.
- Tightening and Fasteners: Periodically check and tighten fasteners, bolts, and mounting components. Loose fasteners can lead to misalignment and excessive wear.
- Alignment: Ensure proper alignment of the gearbox with connected components. Misalignment can cause increased friction, heat, and wear.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to identify any overheating issues. Excessive heat can degrade lubricant and components.
- Seals and Gaskets: Inspect and replace seals and gaskets as needed to prevent leaks and contamination.
- Gear Tooth Inspection: Periodically check gear teeth for signs of pitting, chipping, or wear. Address any issues promptly to prevent further damage.
- Vibration Analysis: Implement vibration analysis to detect irregularities in the gearbox’s operation. Unusual vibrations may indicate misalignment or other mechanical issues.
- Replace Worn Parts: Replace worn or damaged components, such as bearings, gears, and seals, with genuine parts from the manufacturer.
- Professional Maintenance: Engage qualified technicians for more in-depth inspections and maintenance tasks, especially for complex gearboxes.
- Operating Conditions: Operate the gearbox within its specified load, speed, and temperature limits to prevent excessive stress and wear.
- Training: Ensure personnel are trained to operate, maintain, and troubleshoot the gearbox properly.
- Record Keeping: Maintain detailed records of maintenance activities, inspections, and repairs for reference and future planning.
By following these maintenance procedures, bevel gearboxes can maintain optimal performance, minimize downtime, and have an extended operational lifespan.
Types of Bevel Gearboxes and Their Classification
Bevel gearboxes come in various types, each designed for specific applications and requirements. They are classified based on factors such as gear arrangement, shaft orientation, and usage. Some common types of bevel gearboxes include:
- Straight Bevel Gearboxes: These gearboxes use straight bevel gears and are suitable for transmitting motion between intersecting shafts at a 90-degree angle.
- Spiral Bevel Gearboxes: These gearboxes use spiral bevel gears and are employed when the intersecting shafts are at angles other than 90 degrees. They offer smoother operation and higher load capacity.
- Skew Bevel Gearboxes: In skew bevel gearboxes, the axes of the input and output shafts are not parallel or intersecting. These gearboxes are used in applications where non-parallel and non-intersecting shafts need to be connected.
- Angular Bevel Gearboxes: Angular bevel gearboxes are designed to connect shafts at a specific angle, often used in applications where the required shaft angle is different from standard bevel gear configurations.
The classification of bevel gearboxes is based on the arrangement and orientation of the gear teeth and shafts. Manufacturers offer a variety of designs to accommodate different industrial needs and ensure efficient motion transmission at various angles.
editor by CX 2024-01-05
