Descripción del Producto
XGK Series HELICAL-HYPOID GEAR UNITS
The hypoid gear has low friction, efficiency is as high as 92%,compared with the worm gearbox ,the efficiency improved about 10%-40%.The hypoid gear made of high quality alloy,treated by surface hardening,and produced by high-precision grinding machine, the output torque,gear strength and life are much better than worm gearbox.
Characteristics
1.Larger reduction ratio with hard surface hypoid bevel gear and helical gear drive
2.Big output torque, high transmission efficiency, energy-saving
3.Fine casting of aluminum alloy, light weight, rust-proof
4.Stable transmission, low noise, suitable for the terrible working condition
5.Good appearance and durability small volume
6.A variety of mounting positions, wide application, easy using
7.Mounting dimension is interchangeable with RV series worm gear reducer
8.Modularity on design:
Input: connected with IEC standard flange motor and servo motor with multiple specifications
Output:hollow shaft and CHINAMFG shaft
9.Multi-stages gear drive. It is divided into two-stage drive(one hypoid bevel gear and 1 helical gear) and three-stage drive(one hypoid bevel gear and 2 helical gears). Compared with RV series worm gear and worm shaft structure, it has more refined ratio and wider application
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| Solicitud: | Motor, Agricultural Machinery, Ceramic |
|---|---|
| Dureza: | Superficie del diente endurecida |
| Instalación: | Vertical or Horizotal Type |
| Disposición: | Coaxial |
| Gear Shape: | Bevel Gear |
| Paso: | Three-Step |
| Personalización: |
Disponible
| Solicitud personalizada |
|---|
Aplicaciones comunes de las cajas de engranajes cónicos en diversas industrias
Las cajas de engranajes cónicos se utilizan ampliamente en diversas industrias debido a sus capacidades y ventajas únicas:
- Automotor: Las cajas de engranajes cónicos son componentes vitales en los sistemas diferenciales de los automóviles, ya que permiten una distribución suave de la potencia a las ruedas y facilitan giros y curvas sin problemas.
- Aeroespacial: Estas cajas de engranajes se utilizan en sistemas de tren de aterrizaje de aeronaves, sistemas de rotor de helicópteros y otras aplicaciones que requieren cambios en el sentido de rotación.
- Impresión y embalaje: Las cajas de engranajes cónicos se utilizan en imprentas y maquinaria de embalaje para facilitar la transmisión de movimiento entre ejes que se cruzan.
- Construcción: La maquinaria de construcción suele utilizar cajas de engranajes cónicos para los mecanismos de dirección, lo que permite controlar la dirección de la maquinaria pesada.
- Maquinaria industrial: Diversas máquinas industriales, como equipos para trabajar la madera y sistemas de transporte, utilizan reductores de engranajes cónicos para una transmisión de potencia eficiente en las curvas.
- Marina: Las cajas de engranajes cónicos se utilizan en sistemas de propulsión marina y mecanismos de dirección para barcos y buques.
- Energía y generación de energía: Las turbinas eólicas y los generadores hidroeléctricos se benefician de las cajas de engranajes cónicos para transmitir el movimiento entre ejes con diferentes ángulos.
La capacidad de adaptación de las cajas de engranajes cónicos para cambiar la dirección del movimiento a la vez que transmiten potencia de forma eficiente las convierte en la opción preferida en industrias donde dichas capacidades son esenciales para un rendimiento óptimo.
Cajas de engranajes cónicos en aplicaciones marinas y aeroespaciales
Sí, las cajas de engranajes cónicos se encuentran comúnmente tanto en aplicaciones marinas como aeroespaciales, ofreciendo ventajas únicas en estas industrias:
- Aplicaciones marinas: Las cajas de engranajes cónicos se utilizan en sistemas de propulsión marina para transmitir potencia de los motores a las hélices. Su capacidad para cambiar el sentido de giro y transmitir un par motor elevado las hace idóneas para ajustar el paso de la hélice y optimizar el empuje. Además, se emplean en sistemas de cabrestantes, mecanismos de dirección y diversos equipos a bordo.
- Aplicaciones aeroespaciales: Las cajas de engranajes cónicos desempeñan un papel crucial en los sistemas aeroespaciales, como los sistemas de rotor de helicópteros. Transmiten la potencia del motor a las palas del rotor, permitiendo además cambios en el sentido de giro. En las aeronaves, se utilizan en los mecanismos del tren de aterrizaje, los sistemas de control de flaps y los accionamientos de los accesorios del motor. Su diseño compacto resulta especialmente ventajoso en aplicaciones aeroespaciales, donde el espacio y el peso son factores esenciales.
La versatilidad, la eficiencia y la fiabilidad de las cajas de engranajes cónicos las hacen idóneas para afrontar los retos y requisitos únicos de los entornos marinos y aeroespaciales.
Direction of Rotational Motion Change by Bevel Gears in a Bevel Gearbox
Bevel gears in a bevel gearbox are specifically designed to change the direction of rotational motion between intersecting shafts. They achieve this by utilizing the unique geometry of their tooth profiles, which allows them to transmit motion smoothly and efficiently even when the shafts are positioned at an angle other than 90 degrees.
When two bevel gears mesh together, their teeth engage and transfer rotational force from one gear to the other. Depending on the gear arrangement, the direction of rotation can be changed from input to output or vice versa. For example, in a straight bevel gear arrangement, the gears are set at a 90-degree angle, and the input and output shafts are perpendicular to each other. As the input gear rotates, it transfers its motion to the output gear, resulting in a change in the direction of rotation between the two shafts.
In more complex configurations, such as spiral bevel gears, the teeth are designed in a spiral pattern, which allows for smoother engagement and better load distribution. This makes them suitable for applications where higher torque and efficiency are required, and the shafts are positioned at angles other than 90 degrees.
In summary, bevel gears in a bevel gearbox are essential components that enable the transmission of rotational motion and power between intersecting shafts while changing the direction of rotation as needed for various mechanical systems and industrial applications.
editor by CX 2024-02-08
