China Custom High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs with Great quality

بواسطة | أغسطس 16, 2023 | غير مصنف

وصف المنتج

 

ميزات المنتج وصف
Product Models T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25
Maintenance Clean internally and replace lubricant after initial use of 2 weeks or 100-200 hours. For long-term use, replace lubricant every half to 1 year or every 1000-2000 hours
Lubricant China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees
وصف المنتج The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries
Technical Features The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities
Performance Features The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force
Technical Parameters Speed ratio range: 1/1, 1.5/1, 2/1, 2.5/1, 3/1, 4/1, 5/1. Torque range: 11.2 – 5713 Nm. Power range: 0.014 – 335 kW

·Product Models: T2, T4, T6, T7, T8, T10, T12, T16, T20, T25, Z2, Z4, Z6, Z7, Z8, Z10, Z12, Z16, Z20, Z25, JRTM2, JRTM4, JRTM6, JRTM7, JRTM8, JRTM10, JRTM12, JRTM16, JRTM20, JRTM25.

·Maintenance: The gearbox should be cleaned internally and the lubricant should be replaced after the initial use of 2 weeks or 100-200 hours. For long-term use, the lubricant should be replaced every half to 1 year or every 1000-2000 hours.

·Lubricant: The product uses China Petroleum’s all-effect gear oil of 90-120 degrees. Under low speed and light load conditions, it is recommended to use all-effect gear oil of 90 degrees. Under heavy load and high temperature conditions, it is recommended to use all-effect gear oil of 120 degrees.

·Product Description: The T series spiral bevel gear steering gearbox is widely used in food, pharmaceutical, chemical, steel, metallurgy, textile, plastic, paper and other machinery equipment, assembly lines and other industries.

·Technical Features: The gearbox has a high rigidity FC-25 cast iron casing. The gears are made of high-quality high-purity alloy steel 20CrMnTi carburized and quenched, and ground. The shaft is tempered alloy steel with high load-bearing capacity. It is equipped with a heavy load-bearing tapered roller bearing. The oil seal has a double lip seal, which has dustproof and oil leakage prevention capabilities.

·Performance Features: The T series spiral bevel gear steering gearbox is standardized and has many varieties. The speed ratio is all actual transmission ratios, with an average efficiency of 98%. It can run CZPT and reverse, with smooth low-speed or high-speed transmission, low noise, small vibration, and large bearing force.
RFQ

Q:What information should I tell you to confirm speed reducer?

A: Model/Size, Transmission Ratio, Shaft directions & Order quantity.

 

Q:What if I don’t know which gear reducer I need?

A:Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

 

Q:What should I provide if I want to order NON-STANDERD speed reducers?

A: Drafts, Dimensions, Pictures and samples if possible.

 

Q:What is the MOQ?

A: It is OK for 1 or small pieces trial order for quality testing.

 

Q:How long should I wait for the feedback after I send the inquiry?

A: Within 6 hours

 

Q:What is the payment term?

A:You can pay via T/T(30% in advance+70% before delivery), L/C ,West Union etc
 

علبة تروس مخروطية حلزونية

Assembly and Disassembly of Spiral Bevel Gearboxes

Assembly: The process of assembling spiral bevel gearboxes involves several steps:

a. Preparing Components: Gather all the required components, including gears, bearings, shafts, and housing.

b. Gear Placement: Place the spiral bevel gears onto the designated shafts, ensuring proper alignment and meshing of the gear teeth.

c. Bearing Installation: Install the bearings onto the shafts to support the rotating components. Ensure correct positioning and fit.

d. Housing Alignment: Carefully position the gearbox housing and ensure proper alignment with the shafts and gears.

e. Sealing: Install seals and gaskets to prevent lubricant leakage and maintain internal cleanliness.

f. Fastening: Secure the housing using bolts, ensuring even torque distribution for a stable assembly.

Disassembly: The disassembly process is performed in reverse order:

a. Housing Removal: Start by removing the housing bolts and separating the housing from the internals.

b. Bearing Removal: Remove the bearings from the shafts using suitable tools and techniques.

c. Gear Removal: Carefully slide the gears off the shafts, taking note of their orientation and alignment.

d. Component Inspection: Inspect all components for wear, damage, or signs of fatigue that may require replacement.

e. Cleaning: Thoroughly clean all parts, ensuring the removal of dirt, debris, and old lubricants.

f. Reassembly: Reassemble the gearbox components, following the correct sequence and ensuring proper alignment and meshing.

g. Lubrication: Apply the appropriate lubricant to the gears, bearings, and other moving parts.

h. Housing Fastening: Reattach the housing and tighten the bolts to the specified torque.

i. Functional Testing: Perform functional tests to ensure smooth rotation, proper gear engagement, and no abnormal noises.

Both assembly and disassembly require precision and careful attention to detail to maintain the performance and reliability of spiral bevel gearboxes.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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علبة تروس مخروطية حلزونية

Extending the Lifespan of Spiral Bevel Gearboxes through Maintenance

To ensure the longevity of spiral bevel gearboxes, the following maintenance practices are essential:

  • Regular Inspection: Conduct routine visual and functional inspections to identify wear, damage, or anomalies.
  • تشحيم: Maintain proper lubrication by using recommended oils or greases. Regularly check oil levels and quality.
  • Cleaning: Keep the gearbox clean and free from debris or contaminants that can accelerate wear.
  • Tightening and Alignment: Periodically check and tighten bolts, ensuring proper alignment and reducing vibration.
  • Temperature Monitoring: Monitor operating temperatures to prevent overheating, which can lead to premature wear.
  • Vibration Analysis: Implement vibration analysis to detect potential issues and abnormal wear patterns.
  • Seal Inspection: Inspect seals for leaks and damage, as proper sealing prevents contaminants from entering the gearbox.
  • Replacement of Worn Parts: Replace worn or damaged components promptly to prevent further deterioration.
  • Gear Tooth Inspection: Regularly assess gear tooth condition and contact patterns to detect wear and misalignment.
  • Professional Maintenance: Engage qualified technicians for more in-depth inspections, adjustments, and maintenance.

By adhering to these maintenance practices, operators can extend the lifespan of spiral bevel gearboxes, ensure optimal performance, and minimize the risk of unexpected failures.

علبة تروس مخروطية حلزونية

Advantages of Using Spiral Bevel Gearboxes in Industrial Applications

Spiral bevel gearboxes offer several advantages when used in industrial applications:

  • High Efficiency: Spiral bevel gearboxes have high efficiency due to the smooth and gradual meshing of their angled teeth. This reduces friction and power loss during gear operation.
  • Robust and Durable: The design of spiral bevel gears provides robustness and durability, allowing them to handle heavy loads and high torque without premature wear.
  • Compact Design: Spiral bevel gearboxes have a compact and space-saving design, making them suitable for applications with limited installation space.
  • Smooth Operation: The gradual tooth engagement of spiral bevel gears results in smoother and quieter operation compared to straight bevel gears, minimizing noise and vibration.
  • Direction Changes: Spiral bevel gearboxes are ideal for applications requiring changes in the direction of power transmission due to their intersecting shafts at right angles.
  • High Torque Transmission: The larger contact area of the spiral bevel gear teeth allows for efficient and reliable transmission of high torque, making them suitable for heavy-duty applications.
  • Reliable Power Transmission: Spiral bevel gearboxes ensure accurate and consistent power transmission between intersecting shafts, reducing the risk of gear slippage or misalignment.
  • Wide Range of Applications: Spiral bevel gearboxes find use in a variety of industrial applications, including automotive, aerospace, mining, construction, and manufacturing.
  • Customization: Manufacturers can customize spiral bevel gearboxes to meet specific application requirements, such as gear ratios, input and output shaft sizes, and mounting options.

Overall, the advantages of spiral bevel gearboxes make them a preferred choice in industrial settings where efficient, reliable, and precise power transmission is essential.

China Custom High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs with Great quality China Custom High Flexibility T Series Spiral Bevel Gear Steering Gear Box for Changing Needs with Great quality
editor by CX 2023-08-16