Описание продукта
Technical Parameter
| Материалы для корпуса | HT200 high-strength cast iron(EWK37, EWK47, EWK57, EWK67, EWK77, EWK87) |
| Материалы для корпуса | HT250 High strength cast iron(EWK97, EWK107, EWK127, EWK157, EWK167, EWK187) |
| Gear material | 20CrMnTi |
| Gear Surface&hardness | HRC58°-62° |
| Gear core hardness | HRC33°-78° |
| Input/Output shaft material | 40Cr |
| Gear Machining precision | Accurate grinding 6-5 grade |
| Heat treatment | Carburizing, Quenching etc |
| Эффективность | Up to 92% |
| Noise(Max) | 60-67dB |
| Installation type | Foot mounted, flange mounted |
| Output type | Solid shaft, Hollow shaft, splined hollow shaft, shrink disk |
| Bearing brand | NSK, SKF, HRB, ZWZ etc |
| Oil seal brand | NAK, KSK etc |
| Смазка | ВГ220 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Carburizing, Quenching etc |
| Warranty | 12months |
| Цвет | Blue, Grey |
Функции
♦Specially designed for agitator.
♦Compact structure, Integrated casting housing, low noise and long service life.
♦High efficiency and low maintenance.
Technical Data
Ratio I=8.1~191, combination of EWK/EWR is up to13459
Efficiency: 94%, and combination of EWK/EWR85%.
Size EWK37~EWK187.
Industrial Application
Power Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Construction Industry
Environmental Protection Industry
Cable Industry
Food Machinery
Certificates
Passed ” ISO 9001 International Quality System Certificate”, “Europe CE Certificate”, ” Swiss SGS Certificate”, “High-tech enterprise certificate of ZheJiang city”, “Excellent performance management enterprise of ZheJiang city”, etc.
Часто задаваемые вопросы
1. Q: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
2. Q: Are you a factory or trading company?
A. We are manufacturer in ZheJiang China.
3. Q: What’s your MOQ?
A: One piece.
4. Q: What’s your production time?
A: 7-15 working days after receiving payment.
5. Q: What’s your payment terms?
A: T/T, 30% payment in advance, 70% balance payment should be paid before shipping.
6. Q: What’s your package?
A: In wooden box packaging.
ZheJiang CHINAMFG Gear Reducer Co., Ltd., former a joint venture invested by is a ZheJiang CHINAMFG GROUP and Well Company of America. We are professional manufacturer of the gear reducers and specialize in the gear reducers area in China for 20 years. CHINAMFG has excellent R&D team, top-ranking production and test equipment. So we have the strong power in the developing and manufacturing the standards type as well as the customized type gear reducer for our customers. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Приложение: | Machinery |
|---|---|
| Твердость: | Затвердевшая поверхность зуба |
| Установка: | 90 градусов |
| Layout: | Right-Angle |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Настройка: |
Доступный
| Индивидуальный запрос |
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Distinguishing Bevel Gearboxes from Other Gear Systems
Bevel gearboxes stand out from other types of gear systems due to their unique characteristics and applications:
- Angle of Intersection: Bevel gearboxes are designed to transmit motion between intersecting shafts at specific angles, making them ideal for changing the direction of rotational motion.
- Direction Change: Unlike parallel shaft gear systems, bevel gearboxes change the direction of motion by 90 degrees or other specified angles, allowing them to efficiently transmit power around corners.
- Compact and Space-Saving: Bevel gearboxes are often compact and space-saving, making them suitable for applications with limited room for gear assembly.
- Wide Range of Angles: Bevel gearboxes can handle various angle configurations beyond 90 degrees, providing flexibility in designing complex mechanical systems.
- Specialized Applications: Bevel gearboxes are commonly used in applications requiring changes in direction, such as automotive differential systems, steering mechanisms, printing presses, and machinery with intersecting axes.
These distinguishing features make bevel gearboxes a versatile choice for scenarios where changing the direction of rotational motion or transmitting power between intersecting shafts is essential.
Maintenance Procedures to Extend the Lifespan of Bevel Gearboxes
Proper maintenance is essential for extending the lifespan of bevel gearboxes. Here are specific procedures to ensure their longevity:
- Regular Inspection: Conduct routine visual inspections to identify signs of wear, damage, or misalignment. Check for unusual noise, vibration, or leaks.
- Lubrication: Follow the recommended lubrication schedule and guidelines for the specific gearbox. Ensure the correct type and quantity of lubricant are used.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent dirt, debris, and contaminants from entering and causing damage.
- Tightening and Fasteners: Periodically check and tighten fasteners, bolts, and mounting components. Loose fasteners can lead to misalignment and excessive wear.
- Alignment: Ensure proper alignment of the gearbox with connected components. Misalignment can cause increased friction, heat, and wear.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to identify any overheating issues. Excessive heat can degrade lubricant and components.
- Seals and Gaskets: Inspect and replace seals and gaskets as needed to prevent leaks and contamination.
- Gear Tooth Inspection: Periodically check gear teeth for signs of pitting, chipping, or wear. Address any issues promptly to prevent further damage.
- Vibration Analysis: Implement vibration analysis to detect irregularities in the gearbox’s operation. Unusual vibrations may indicate misalignment or other mechanical issues.
- Replace Worn Parts: Replace worn or damaged components, such as bearings, gears, and seals, with genuine parts from the manufacturer.
- Professional Maintenance: Engage qualified technicians for more in-depth inspections and maintenance tasks, especially for complex gearboxes.
- Operating Conditions: Operate the gearbox within its specified load, speed, and temperature limits to prevent excessive stress and wear.
- Training: Ensure personnel are trained to operate, maintain, and troubleshoot the gearbox properly.
- Record Keeping: Maintain detailed records of maintenance activities, inspections, and repairs for reference and future planning.
By following these maintenance procedures, bevel gearboxes can maintain optimal performance, minimize downtime, and have an extended operational lifespan.
Изменение направления вращательного движения коническими зубчатыми передачами в коническом редукторе.
Конические зубчатые передачи в редукторе специально разработаны для изменения направления вращательного движения между пересекающимися валами. Это достигается за счет уникальной геометрии профилей зубьев, которая позволяет им плавно и эффективно передавать движение даже при расположении валов под углом, отличным от 90 градусов.
Когда две конические шестерни входят в зацепление, их зубья зацепляются и передают вращательное усилие от одной шестерни к другой. В зависимости от конструкции шестерни направление вращения может изменяться с входного на выходное или наоборот. Например, в прямозубой конической шестерне шестерни расположены под углом 90 градусов, а входной и выходной валы перпендикулярны друг другу. При вращении входная шестерня передает свое движение выходной шестерне, что приводит к изменению направления вращения между двумя валами.
В более сложных конфигурациях, таких как конические зубчатые передачи со спиральным расположением зубьев, зубья имеют спиральную форму, что обеспечивает более плавное зацепление и лучшее распределение нагрузки. Это делает их подходящими для применений, где требуются более высокий крутящий момент и эффективность, а валы расположены под углами, отличными от 90 градусов.
В заключение, конические зубчатые передачи в коническом редукторе являются важными компонентами, обеспечивающими передачу вращательного движения и мощности между пересекающимися валами, а также изменение направления вращения по мере необходимости для различных механических систем и промышленных применений.
editor by CX 2024-02-28
