Описание продукта
We are a factory specialized in metal parts hardware & metal gearbox geared motor through powder metallurgy process .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary gear set is made up of 3 types of gears , a sun gear , planet gears and a ring gear . The sun gear at high speed is located at the center of the gears , and transmits torque to the planet gears which are typically mounted on the moveable carrier .The planet gears around the central axis rotation ,mesh with the sun gear and an outer ring gear . As all the planet carriers turns , it delivers low-speed, high-torque output .
Low-Cost, High-Efficiency Planetary Gear Systems
Planetary gearboxes are especially efficient, they are suitable for continuous, intermittent and alternating operation as well as for clockwise and anticlockwise rotation. Their use results in an increased performance of the entire drive train since the choice of the right gearbox allows for a smaller motor and thereby increases the economic efficiency of the entire drive train.
planetary gearbox with optimized helical gearset teeth was developed for highly demanding applications. These gearbox is perfect for applications ranging from basic machinedesign to printing, packaging, and robotics.
Features:
The highest dynamics in multiple axis systems
Unrivaled price-performance ratio
Low heat generation at highest speeds
For any mounting position
Lifetime lubrication for maintenance-free operation
Precise gearing
Description:
Product Name : 16mm planet gearbox with DC brushed motors high torque geared motor / Speed reducer / steel gearbox
Gearbox Type: Planetary
Material: Steel
16mm
No-load Speed: 4-1,373 rpm
Rated Load Speed: 3-1,125 rpm
No-load Current: 85-110 mA
Rated Load Current: 130-150 mA
20mm
No-load Speed: 7-1,636 rpm
Rated Load Speed: 7-1,420 rpm
No-load Current: 70-90 mA
Rated Load Current: 125-130 mA
36mm
No-load Speed: 3-1,375 rpm
Rated Load Speed: 3-1,280 rpm
No-load Current: 300-325 mA
Rated Load Current: 1,679-1,684 mA
Gear Ratio : 5:1 , 10:1 , 20:1 , 25:1 , 30:1 , 40:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
12-24V available .
Planetary Gearbox advantages:
- Easy and functional flange, foot, or shaft-mounting design
- High torque transmitted
- Extended range of transmission ratios and output speeds available
Приложение:
monitor,automatic vending machine,automatic cruise control,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster,printers,conditioning damper actuator,Car tail gate electric putter,tooth brush,vibrator, sanitary ware,coffee machine,Sweeping robot,etc.
Welcome send us drawings for OEM service .
Workshop
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| Приложение: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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| Твердость: | Затвердевшая поверхность зуба |
| Установка: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Образцы: |
US$ 10/Piece
1 штука (минимальный заказ) | |
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| Настройка: |
Доступный
| Индивидуальный запрос |
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Minimizing Backlash and Ensuring Efficient Power Transfer in Bevel Gearboxes
Bevel gearboxes are meticulously designed to minimize backlash and optimize power transfer efficiency, ensuring smooth and precise motion in mechanical systems.
Several design considerations contribute to minimizing backlash and enhancing power transfer:
- Tooth Profile and Quality: High-precision tooth profiles with minimal clearance between mating gears reduce backlash. The use of advanced manufacturing techniques ensures consistent gear quality and accurate tooth engagement.
- Preload and Contact Pattern: Properly applied preload and optimized contact patterns between the bevel gear teeth enhance meshing accuracy, reducing the potential for backlash and improving load distribution.
- Gearbox Rigidity: Stiff and rigid gearbox housing and components help maintain precise gear alignment, reducing the effects of deflection and misalignment that can lead to backlash.
- Bearing Selection: High-quality bearings with minimal play contribute to reduced backlash and smoother motion by minimizing axial and radial movement of the gears.
- Lubrication: Adequate lubrication reduces friction, wear, and vibration, promoting efficient power transfer and minimizing backlash-related issues.
- Tolerances and Manufacturing Precision: Tight manufacturing tolerances and precision machining processes ensure consistent gear geometry, alignment, and positioning, minimizing any potential sources of backlash.
By incorporating these design principles and practices, bevel gearboxes are engineered to achieve tight backlash control and efficient power transmission. This makes them suitable for applications where precise motion control, accuracy, and reliability are crucial, such as robotics, aerospace, automotive, and industrial machinery.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
Изменение направления вращательного движения коническими зубчатыми передачами в коническом редукторе.
Конические зубчатые передачи в редукторе специально разработаны для изменения направления вращательного движения между пересекающимися валами. Это достигается за счет уникальной геометрии профилей зубьев, которая позволяет им плавно и эффективно передавать движение даже при расположении валов под углом, отличным от 90 градусов.
Когда две конические шестерни входят в зацепление, их зубья зацепляются и передают вращательное усилие от одной шестерни к другой. В зависимости от конструкции шестерни направление вращения может изменяться с входного на выходное или наоборот. Например, в прямозубой конической шестерне шестерни расположены под углом 90 градусов, а входной и выходной валы перпендикулярны друг другу. При вращении входная шестерня передает свое движение выходной шестерне, что приводит к изменению направления вращения между двумя валами.
В более сложных конфигурациях, таких как конические зубчатые передачи со спиральным расположением зубьев, зубья имеют спиральную форму, что обеспечивает более плавное зацепление и лучшее распределение нагрузки. Это делает их подходящими для применений, где требуются более высокий крутящий момент и эффективность, а валы расположены под углами, отличными от 90 градусов.
В заключение, конические зубчатые передачи в коническом редукторе являются важными компонентами, обеспечивающими передачу вращательного движения и мощности между пересекающимися валами, а также изменение направления вращения по мере необходимости для различных механических систем и промышленных применений.
editor by CX 2024-05-03
