Descrição do produto
> Product Introduction
90 Degree Bevel Helical Transmission Gearbox
K helical speed gearbox motor is designed based on modularization, which bring many difference kinds of combinations, mounting types, and structure designs. The detail classification of ratio can meet various of working condition. High Transmission efficiency, low energy consumption, superior performance. The hard tooth surface gear use the high quality alloy steel, the process of carburizing and quenching, grinding ,which give it following characters: Stable transmission, low noise and temperature, high loading, long working life.
> gearbox Motor Materials
| housing material: | HT2OO high-strength cast iron or HT250 High strength cast iron |
| Gear material: | 20CrMnTi |
| Resistência da habitação | HBS90-240 |
| Surface hardness of gear | HRC58°-62° |
| dureza do núcleo da engrenagem | HRC33°-40° |
| Input/Output shaft material | 40Cr |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal position hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Eficiência | up to 98% |
| Noise(Max) | 60-68dB |
| Temp.rise: | 40°C |
| Vibração | ≤20um |
| Motor | IP54, F class ,B5 FLANGE |
| color : | blue (if you need big quantity ,we can done as your wanted color ) |
>GEARBOX CATALOGUE :
> Producing Process
> WORKSHOP EQUIPMENT:
CERTIFICATION :
> PACKAGE :
for 1 container, directly loading ,for less, all goods with pallet,
Perguntas frequentes
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
| Aplicativo: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Layout: | Bevel |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Horizontal Type |
| Etapa: | Passo Duplo |
| Type: | Bevel |
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Minimizar a folga e garantir a transferência eficiente de potência em caixas de engrenagens cônicas.
As caixas de engrenagens cônicas são meticulosamente projetadas para minimizar a folga e otimizar a eficiência da transferência de potência, garantindo um movimento suave e preciso em sistemas mecânicos.
Diversas considerações de projeto contribuem para minimizar a folga e melhorar a transferência de potência:
- Perfil e qualidade dos dentes: Perfis de dentes de alta precisão com folga mínima entre as engrenagens reduzem a folga axial. O uso de técnicas avançadas de fabricação garante qualidade consistente das engrenagens e engate preciso dos dentes.
- Pré-carga e padrão de contato: A aplicação correta de pré-carga e a otimização dos padrões de contato entre os dentes da engrenagem cônica melhoram a precisão do engrenamento, reduzindo a possibilidade de folga e aprimorando a distribuição da carga.
- Rigidez da caixa de câmbio: A carcaça e os componentes rígidos da caixa de engrenagens ajudam a manter o alinhamento preciso das engrenagens, reduzindo os efeitos da deflexão e do desalinhamento que podem levar à folga.
- Seleção de rolamentos: Rolamentos de alta qualidade com folga mínima contribuem para a redução da folga axial e um movimento mais suave, minimizando o movimento axial e radial das engrenagens.
- Lubrificação: Uma lubrificação adequada reduz o atrito, o desgaste e a vibração, promovendo uma transferência de potência eficiente e minimizando problemas relacionados à folga.
- Tolerâncias e Precisão de Fabricação: Tolerâncias de fabricação rigorosas e processos de usinagem de precisão garantem geometria, alinhamento e posicionamento consistentes das engrenagens, minimizando quaisquer fontes potenciais de folga.
Ao incorporar esses princípios e práticas de projeto, as caixas de engrenagens cônicas são projetadas para alcançar um controle preciso da folga e uma transmissão de potência eficiente. Isso as torna adequadas para aplicações onde o controle preciso do movimento, a exatidão e a confiabilidade são cruciais, como robótica, aeroespacial, automotiva e máquinas industriais.
Limitations of Torque and Speed Handling in Bevel Gearboxes
While bevel gearboxes offer numerous advantages, they do have limitations in terms of the maximum torque and speed they can handle:
- Torque Limitations: The torque capacity of a bevel gearbox is influenced by factors such as the size of the gears, the material used, and the tooth geometry. Excessive torque can lead to gear tooth failure, wear, or even breakage.
- Speed Limitations: High-speed applications can pose challenges for bevel gearboxes. As rotational speed increases, the centrifugal forces acting on the gears also increase, leading to potential issues with stability, vibration, and heat generation.
- Heat Dissipation: Bevel gearboxes may generate heat due to friction and the load-carrying nature of the gears. Prolonged operation at high speeds or under heavy loads can result in increased heat, which may require additional cooling mechanisms.
- Material and Design: The material used for the gears and gearbox housing, as well as the design and manufacturing quality, play a significant role in determining the torque and speed limits of the gearbox. Inadequate material selection or poor design can result in premature failure.
- Application-Specific Considerations: The limitations of bevel gearboxes may vary based on the specific application requirements, environmental conditions, and operational factors. It’s important to carefully assess the suitability of a bevel gearbox for a given task.
Engineers and designers need to carefully analyze the torque and speed requirements of an application to ensure that the selected bevel gearbox can operate safely and effectively within its specified limits.
Primary Applications of Bevel Gearboxes in Different Industries
Bevel gearboxes find widespread use across various industries due to their ability to change the direction of rotational motion and transmit torque efficiently. Some of the primary applications of bevel gearboxes in different industries include:
- Automotive Industry: Bevel gearboxes are commonly used in automotive differentials to distribute torque between the wheels and allow for smooth cornering. They also play a crucial role in transferring power between the engine and the wheels.
- Industrial Manufacturing: Bevel gearboxes are utilized in machine tools, such as milling machines and lathes, to transmit power and motion between different components. They are also found in conveyor systems and material handling equipment.
- Construction and Heavy Equipment: Bevel gearboxes are integrated into construction equipment like cranes, bulldozers, and excavators to change the direction of motion and transfer torque for various operations.
- Marine Industry: Bevel gearboxes are used in marine applications, such as ship propulsion systems and steering mechanisms, to redirect power and motion efficiently.
- Power Generation: Bevel gearboxes are employed in power plants to transmit rotational motion and torque between different components of generators and turbines.
- Aerospace Industry: Bevel gearboxes are used in aerospace applications for functions like adjusting the pitch of aircraft propellers and controlling the movement of landing gear.
- Mining and Quarrying: Bevel gearboxes are used in mining machinery to transfer power and torque to conveyor belts, crushers, and other equipment.
- Agricultural Machinery: Bevel gearboxes are found in agricultural equipment like tractors and harvesters to drive different components and attachments.
The versatile nature of bevel gearboxes makes them suitable for a wide range of industries where efficient torque transmission and directional changes are essential for optimal operation.
editor by CX 2023-10-09
