Descrição do produto
Bevel helical gearbox with Permanent magnet synchronous motor integrate variable frequency driver for conveyor
SNKG Series prorduct adopt harden teeth surface bevel gear and helical gear to drive, following the design principle of modularization , FEA analyse technology, unique low-noise gear tooth profile, with the characteristics of compact volume, high load performance and stable running, reliability and long service life.
Key Benefits
-Simple wiring, low cost
-Large amount of data, fast speed, 100m, data transmission is 500K
-All control units have the same condition, it means each node has the same rights to occupy the bus (send and receive)
-Communication rate meets control requirements, communication data amount supports required data reading.
-Electric eye and proximity switch sensor supply signal to the driver directly, it is convenient and reliable.
Sobre nós
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
Packing
Delivery
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| Aplicativo: | Machinery, Agricultural Machinery |
|---|---|
| Função: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Helical Bevel |
| Dureza: | Superfície dentária endurecida |
| Instalação: | Torque Arm Type |
| Etapa: | Three-Step |
| Exemplos: |
US$ 569/Piece
1 unidade (pedido mínimo) | |
|---|
| Personalização: |
Disponível
| Solicitação personalizada |
|---|
Aplicações comuns de caixas de engrenagens cônicas em diversas indústrias
As caixas de engrenagens cônicas são amplamente utilizadas em diversos setores industriais devido às suas capacidades e vantagens exclusivas:
- Automotivo: As caixas de engrenagens cônicas são componentes vitais nos sistemas diferenciais automotivos, permitindo uma distribuição suave de potência para as rodas e possibilitando curvas e manobras suaves.
- Aeroespacial: Essas caixas de engrenagens são empregadas em sistemas de trem de pouso de aeronaves, sistemas de rotores de helicópteros e outras aplicações que exigem mudanças na direção de rotação.
- Impressão e embalagem: As caixas de engrenagens cônicas são utilizadas em impressoras e máquinas de embalagem para facilitar a transferência de movimento entre eixos que se cruzam.
- Construção: Os equipamentos de construção frequentemente dependem de caixas de engrenagens cônicas para os mecanismos de direção, o que possibilita o controle da direção de máquinas pesadas.
- Máquinas industriais: Diversas máquinas industriais, como equipamentos para trabalhar madeira e sistemas de transporte, utilizam caixas de engrenagens cônicas para uma transmissão de potência eficiente em curvas.
- Marinho: As caixas de engrenagens cônicas são utilizadas em sistemas de propulsão marítima e mecanismos de direção para barcos e navios.
- Energia e Geração de Energia: As turbinas eólicas e os geradores hidroelétricos se beneficiam de caixas de engrenagens cônicas para transmitir movimento entre eixos em ângulos diferentes.
A capacidade de adaptação das caixas de engrenagens cônicas para alterar a direção do movimento, transmitindo potência de forma eficiente, torna-as a escolha ideal em setores onde essas capacidades são essenciais para um desempenho otimizado.
Maintenance Procedures to Extend the Lifespan of Bevel Gearboxes
Proper maintenance is essential for extending the lifespan of bevel gearboxes. Here are specific procedures to ensure their longevity:
- Regular Inspection: Conduct routine visual inspections to identify signs of wear, damage, or misalignment. Check for unusual noise, vibration, or leaks.
- Lubrificação: Follow the recommended lubrication schedule and guidelines for the specific gearbox. Ensure the correct type and quantity of lubricant are used.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent dirt, debris, and contaminants from entering and causing damage.
- Tightening and Fasteners: Periodically check and tighten fasteners, bolts, and mounting components. Loose fasteners can lead to misalignment and excessive wear.
- Alignment: Ensure proper alignment of the gearbox with connected components. Misalignment can cause increased friction, heat, and wear.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to identify any overheating issues. Excessive heat can degrade lubricant and components.
- Seals and Gaskets: Inspect and replace seals and gaskets as needed to prevent leaks and contamination.
- Gear Tooth Inspection: Periodically check gear teeth for signs of pitting, chipping, or wear. Address any issues promptly to prevent further damage.
- Vibration Analysis: Implement vibration analysis to detect irregularities in the gearbox’s operation. Unusual vibrations may indicate misalignment or other mechanical issues.
- Replace Worn Parts: Replace worn or damaged components, such as bearings, gears, and seals, with genuine parts from the manufacturer.
- Professional Maintenance: Engage qualified technicians for more in-depth inspections and maintenance tasks, especially for complex gearboxes.
- Operating Conditions: Operate the gearbox within its specified load, speed, and temperature limits to prevent excessive stress and wear.
- Training: Ensure personnel are trained to operate, maintain, and troubleshoot the gearbox properly.
- Record Keeping: Maintain detailed records of maintenance activities, inspections, and repairs for reference and future planning.
By following these maintenance procedures, bevel gearboxes can maintain optimal performance, minimize downtime, and have an extended operational lifespan.
Transmission of Motion at an Angle with Bevel Gearboxes
Bevel gearboxes are designed to transmit motion between intersecting shafts that are positioned at an angle to each other. They accomplish this by using a set of bevel gears, which have teeth that are cut in a conical shape.
When two bevel gears mesh, their teeth engage at the point of contact. As one gear rotates, it drives the other gear, transmitting motion and torque between the shafts. The angle between the shafts and the orientation of the gear teeth determine the direction and speed of motion transfer.
There are two main types of bevel gears commonly used in bevel gearboxes:
- Straight Bevel Gears: These gears have straight-cut teeth and are used when the intersecting shafts are at a 90-degree angle. They are the simplest form of bevel gears and provide efficient motion transmission.
- Spiral Bevel Gears: These gears have teeth that are cut at an angle, allowing them to gradually engage and disengage. Spiral bevel gears are used when the intersecting shafts are at angles other than 90 degrees. They provide smoother operation, less noise, and increased load-carrying capacity compared to straight bevel gears.
The precision manufacturing of bevel gear teeth ensures accurate and reliable motion transmission at various angles, making bevel gearboxes suitable for applications that require motion to be transferred between intersecting shafts in non-parallel orientations.
editor by CX 2024-03-14
