제품 설명
제품 설명
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
제품 특징
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Our process of production
Our product line
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
특정 상황에서 베벨 기어박스의 장점
베벨 기어박스는 특정 상황에서 뚜렷한 장점을 제공하기 때문에 다른 유형의 기어박스보다 선호됩니다.
- 각도 전달: 서로 다른 각도로 교차하는 축 사이에 회전 운동을 전달해야 할 때, 방향 전환 능력이 뛰어난 베벨 기어박스가 탁월한 성능을 발휘합니다.
- 협소한 공간: 베벨 기어박스는 성능 저하 없이 좁은 공간에도 설치할 수 있으므로 공간이 제한적인 용도에 적합합니다.
- 90도 각도에서 높은 토크 발생: 90도 각도로 높은 토크를 전달해야 하는 상황에서는 베벨 기어박스가 다른 유형보다 효율적입니다.
- 조향 메커니즘: 베벨 기어박스는 차량 및 기계의 조향 시스템에 일반적으로 사용되며 부드럽고 정확한 방향 제어를 제공합니다.
- 복잡한 동작 요구 사항: 기계나 장비가 방향과 속도 변화를 수반하는 복잡한 동작 패턴을 필요로 할 때, 베벨 기어박스는 필요한 다용성을 제공합니다.
- 고강도 작업용: 베벨 기어박스는 견고성, 토크 전달 및 내구성이 중요한 고하중 환경에서 탁월한 성능을 발휘합니다.
베벨 기어박스의 특수한 설계와 기능은 이러한 시나리오에서 선호되는 선택이 되게 하며, 다양한 산업 분야에서 최적의 성능과 효율성을 제공하는 데 기여합니다.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
Transmission of Motion at an Angle with Bevel Gearboxes
Bevel gearboxes are designed to transmit motion between intersecting shafts that are positioned at an angle to each other. They accomplish this by using a set of bevel gears, which have teeth that are cut in a conical shape.
When two bevel gears mesh, their teeth engage at the point of contact. As one gear rotates, it drives the other gear, transmitting motion and torque between the shafts. The angle between the shafts and the orientation of the gear teeth determine the direction and speed of motion transfer.
There are two main types of bevel gears commonly used in bevel gearboxes:
- Straight Bevel Gears: These gears have straight-cut teeth and are used when the intersecting shafts are at a 90-degree angle. They are the simplest form of bevel gears and provide efficient motion transmission.
- Spiral Bevel Gears: These gears have teeth that are cut at an angle, allowing them to gradually engage and disengage. Spiral bevel gears are used when the intersecting shafts are at angles other than 90 degrees. They provide smoother operation, less noise, and increased load-carrying capacity compared to straight bevel gears.
The precision manufacturing of bevel gear teeth ensures accurate and reliable motion transmission at various angles, making bevel gearboxes suitable for applications that require motion to be transferred between intersecting shafts in non-parallel orientations.
editor by CX 2024-05-08
