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Product Advantages
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F Series Gearbox Reducer |
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Product name |
F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction |
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Warranty |
1 years |
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Applicable Industries |
Manufacturing Plant |
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Weight (KG) |
50KG |
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Customized support |
OEM |
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Gearing Arrangement |
Helical |
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Output Torque |
1.8-2430N.M |
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Input Speed |
1440, 2800,960,750 |
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Output Speed |
0.5 to 200 |
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Place of Origin |
China |
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Product name |
F Series Parallel Shaft Gearbox Reducer |
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Application |
Hardened Tooth Surface |
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Installation |
Horizontal Type |
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Layout |
Coaxial |
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Gear Shape |
Helical |
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Production Capacity |
800-1500PCS /Month |
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Type |
Gear Reduction Motor |
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Color |
Blue,Sliver or Customized |
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Packing |
Wooden Box |
Six advantages
F series Parallel Shaft Helical Gear Reducer
Helical gear hard tooth surface structure, 2 / 3 gear combinations can be selected to achieve the required speed ratio, with reinforced cast iron shell, high bearing capacity, can be matched with different types of motors, small size, light weight, large
torque, stable operation and low noise.
–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer
–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;
–The shape design is suitable for omnidirectional universal installation configuration;
–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;
–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;
–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions
Editing and broadcasting of main materials
–Box: cast iron;
–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);
–Flat key: 45 steel, with surface hardness above 45HRC.
Surface painting:
–Cast iron: sprayed with RAL7031 grey blue paint.
Parameter editing broadcast
Power: 0.18KW~200KW
Torque: 3N · m ~ 22500N · m
F series parallel shaft reducer
F series parallel shaft reducer
Output speed: 0.06~374r/minF series parallel shaft reducer [1]
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| Hardness: | Hardened Tooth Surface |
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| Installation: | Horizontal Type |
| Layout: | Parallel |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
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Common Applications of Bevel Gearboxes in Various Industries
Bevel gearboxes find widespread use across diverse industries due to their unique capabilities and advantages:
- Automotive: Bevel gearboxes are vital components in automotive differential systems, enabling smooth power distribution to the wheels and allowing for smooth turns and cornering.
- Aerospace: These gearboxes are employed in aircraft landing gear systems, helicopter rotor systems, and other applications requiring changes in rotational direction.
- Printing and Packaging: Bevel gearboxes are used in printing presses and packaging machinery to facilitate the transfer of motion between intersecting shafts.
- Construction: Construction equipment often relies on bevel gearboxes for steering mechanisms, making it possible to control the direction of heavy machinery.
- Industrial Machinery: Various industrial machines, such as woodworking equipment and conveyor systems, use bevel gearboxes for efficient power transmission around corners.
- Marine: Bevel gearboxes are utilized in marine propulsion systems and steering mechanisms for boats and ships.
- Energy and Power Generation: Wind turbines and hydroelectric generators benefit from bevel gearboxes to transmit motion between shafts at different angles.
The adaptability of bevel gearboxes to change motion direction while transmitting power efficiently makes them a go-to choice in industries where such capabilities are essential for optimal performance.
베벨 기어박스 사용 시 발생하는 문제점
베벨 기어박스는 다양한 이점을 제공하지만, 사용 시 몇 가지 문제점이 발생할 수 있습니다.
- 매끄럽게 하기: 베벨 기어박스에서 마찰, 마모 및 열 발생을 줄이려면 적절한 윤활이 필수적입니다. 그러나 베벨 기어의 복잡한 형상과 오일 고임 또는 불충분한 도포 가능성 때문에 효과적인 윤활을 보장하는 것은 어려울 수 있습니다.
- 소음 및 진동: 베벨 기어박스는 특히 고속 주행 시 작동 중에 소음과 진동을 발생시킬 수 있습니다. 기어 톱니의 맞물림으로 인해 소음이 발생할 수 있으며, 이를 완화하기 위해 방음이나 진동 감쇠와 같은 추가적인 조치가 필요할 수 있습니다.
- 조정: 베벨 기어의 정확한 정렬은 원활하고 효율적인 동력 전달을 위해 매우 중요합니다. 정렬 불량은 마모 증가, 효율 저하, 심지어 기어 톱니 파손으로 이어질 수 있습니다. 베벨 기어박스에서 적절한 정렬을 달성하는 것은 다른 유형의 기어박스에 비해 더 복잡할 수 있습니다.
- 유지: 베벨 기어박스는 다른 기어 시스템에 비해 더 잦은 유지보수가 필요할 수 있습니다. 정기적인 점검, 윤활 상태 확인, 기어 톱니 형상 모니터링은 문제가 심각해지기 전에 발견하고 해결하는 데 필수적입니다.
- 공간 제약 조건: 베벨 기어박스는 특히 높은 기어비가 요구되는 용도에서 부피가 클 수 있습니다. 이는 공간이 제한적인 상황에서 어려움을 초래할 수 있습니다.
- 열 방출: 고속 또는 고하중 작업 환경에서는 베벨 기어박스에 상당한 열이 발생할 수 있습니다. 과열 및 조기 고장을 방지하기 위해서는 냉각 핀이나 윤활 냉각과 같은 적절한 열 방출 메커니즘이 필요할 수 있습니다.
엔지니어와 제조업체는 다양한 용도에서 베벨 기어박스를 안정적이고 효율적으로 사용하기 위해 이러한 과제들을 신중하게 해결해야 합니다.
Significance of the Angle Between Bevel Gears in a Bevel Gearbox
The angle between bevel gears in a bevel gearbox plays a crucial role in determining how the rotational motion is transmitted between the intersecting shafts. This angle, often referred to as the “shaft angle” or “pitch angle,” has significant implications for the performance, efficiency, and load-bearing capacity of the gearbox.
The angle between bevel gears affects several key aspects:
- Mechanical Advantage: The angle determines the mechanical advantage or gear ratio of the bevel gearbox. A smaller angle results in a lower gear ratio, providing higher torque and slower rotational speed, while a larger angle yields a higher gear ratio, resulting in higher rotational speed and lower torque output.
- Efficiency: The angle affects the efficiency of power transmission. A smaller angle generally leads to higher efficiency due to improved load distribution and reduced friction losses.
- Load Distribution: Properly chosen angles contribute to even load distribution across the teeth of the bevel gears. Improper angles can cause uneven wear and premature failure.
- 공간 제약 조건: The angle impacts the overall dimensions of the bevel gearbox, which can be critical when space is limited in certain applications.
The angle between bevel gears is typically selected based on the specific requirements of the mechanical system and the intended application. It is a critical design consideration that engineers carefully analyze to ensure optimal performance and reliability of the bevel gearbox.
editor by CX 2024-04-29
