제품 설명
Starshine Drive K Series Helical -Bevel Geared Motor
특징:
-High efficiency: 92%-93%;
-Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
-High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
-High interchangeability: highly modular, serial design, strong versatility and interchangeability.
Technical parameters
| 비율 | 5.36-197.37 |
| 입력 전력 | 0.12-200KW |
| 출력 토크 | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
ABOUT CHINAMFG DRIVE
ZheJiang CHINAMFG Drive Co.,Ltd(Starshine) have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our products are widely used in ceramic industry, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CHINAMFG technically provide the professional product & service for the medium and high-end customers, and our gearboxes are best-selling in domestic, and even in abroad , such as in Europe, North America, South America, Middle East, South Asia, Southeast Asia, Africa…etc.
In the future , CHINAMFG will hold the creed of “serving customer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “quality creates value” to focus on the customers’ requirements and provide them the competitive transmission solution and create value for them constantly, and make a high-end equipment manufacturing industry and create a preferred brand of replacing import products and upgrading continuously for the end users.
TEAM
QUALITY CONTROL
Quality:Insist on Improvement,Strive for CHINAMFG With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of CHINAMFG
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend; found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the product is a product inspection to determine the qualified products.
PACKING
DELIVERY
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| 애플리케이션: | Motor, Machinery, Agricultural Machinery, Packaging |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Three-Ring |
| 경도: | 경화된 치아 표면 |
| 설치: | Horizontal Type |
| Step: | Three-Step |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
|---|
Performance of Bevel Gearboxes in Heavy-Duty Applications like Construction Equipment
Bevel gearboxes are well-suited for heavy-duty applications such as construction equipment due to their robust design and reliable performance:
- Durability: Bevel gearboxes are designed to withstand high loads, shocks, and impacts commonly encountered in construction environments.
- Torque Transmission: Construction equipment requires high torque to move heavy loads, and bevel gearboxes efficiently transmit torque between intersecting shafts.
- Directional Changes: Bevel gearboxes enable smooth and precise changes in rotational direction, crucial for controlling construction machinery.
- Power Distribution: These gearboxes ensure efficient power distribution to various components of construction equipment, enhancing overall functionality.
- 조향 메커니즘: Many construction vehicles rely on bevel gearboxes for their steering systems, allowing operators to navigate equipment with ease.
- Reliability: In demanding construction conditions, bevel gearboxes offer reliable and consistent performance, minimizing downtime and maintenance needs.
The ability of bevel gearboxes to handle heavy loads, transmit torque, and facilitate directional changes makes them indispensable components in construction equipment, contributing to the efficiency and effectiveness of various construction operations.
Lubrication Requirements for Maintaining Bevel Gearbox Efficiency
Proper lubrication is crucial for maintaining the efficiency and longevity of bevel gearboxes. Here are the essential lubrication requirements:
- Selection of Lubricant: Choose a high-quality lubricant specifically designed for bevel gear applications. The lubricant should have the appropriate viscosity and additives to withstand the operating conditions and loads.
- Correct Lubricant Quantity: Follow the manufacturer’s recommendations for the correct lubricant quantity. Insufficient lubrication can lead to increased friction and wear, while over-lubrication can cause overheating and inefficient operation.
- Lubrication Intervals: Establish a regular lubrication schedule based on the gearbox’s operating conditions. Factors such as load, speed, temperature, and environment can influence the frequency of lubrication.
- Proper Lubrication Points: Identify all the necessary lubrication points on the bevel gearbox, including bearings, gears, and other moving parts. Ensure that lubricant is applied precisely to these points for optimal coverage.
- Cleanliness: Keep the gearbox and its surrounding area clean to prevent contamination of the lubricant. Dirt, debris, and moisture can compromise the lubrication effectiveness and accelerate wear.
- Temperature Considerations: Choose a lubricant with temperature stability suitable for the operating conditions. Extreme temperatures can affect lubricant viscosity and performance.
- Monitoring: Regularly monitor the condition of the lubricant, including its color, consistency, and contamination level. Perform oil analysis if necessary to assess the lubricant’s health.
- Lubricant Compatibility: Ensure that the chosen lubricant is compatible with the gearbox materials to prevent corrosion or damage.
- Re-lubrication: During routine maintenance, clean and reapply lubricant as needed. Replace the lubricant when it reaches the end of its service life.
Adhering to proper lubrication requirements enhances the efficiency, performance, and reliability of bevel gearboxes, reducing friction, wear, and the risk of premature failure.
베벨 기어박스에서 베벨 기어에 의한 회전 운동 방향 변경
베벨 기어박스에 사용되는 베벨 기어는 교차하는 축 사이의 회전 운동 방향을 바꾸도록 특별히 설계되었습니다. 베벨 기어는 톱니 프로파일의 독특한 기하학적 구조를 활용하여 축이 90도가 아닌 각도로 위치하더라도 부드럽고 효율적으로 회전 운동을 전달할 수 있습니다.
두 개의 베벨 기어가 맞물리면, 기어의 톱니가 서로 맞물려 한 기어에서 다른 기어로 회전력을 전달합니다. 기어 배열에 따라 회전 방향을 입력축에서 출력축으로 또는 그 반대로 바꿀 수 있습니다. 예를 들어, 직선 베벨 기어 배열에서는 기어가 90도 각도로 배치되고 입력축과 출력축이 서로 수직입니다. 입력 기어가 회전하면 그 운동 에너지가 출력 기어로 전달되어 두 축의 회전 방향이 바뀝니다.
나선형 베벨 기어와 같은 더욱 복잡한 구조에서는 톱니가 나선형 패턴으로 설계되어 더욱 부드러운 맞물림과 우수한 하중 분산을 가능하게 합니다. 따라서 이러한 기어는 더 높은 토크와 효율이 요구되는 용도나 축이 90도가 아닌 각도로 배치되는 용도에 적합합니다.
요약하자면, 베벨 기어박스의 베벨 기어는 다양한 기계 시스템 및 산업 응용 분야에서 필요에 따라 회전 방향을 변경하면서 교차하는 축 사이에서 회전 운동과 동력을 전달할 수 있도록 하는 필수 구성 요소입니다.
editor by CX 2024-02-11
