Descripción del Producto
China K Series Spiral Bevel Geared Reducer for Electric Motor
Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CHINAMFG Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CHINAMFG Shaft Output, Hollow Shaft Output
Models:
K Series – Foot-mounted, CHINAMFG shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CHINAMFG shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CHINAMFG shaft input
Product Advantages
K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.
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Product Name |
K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw |
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Output configuration |
CHINAMFG shaft, splined shaft |
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Mounted form |
foot-mounted and flange-mounted mounting |
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Eficiencia |
High power density |
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Model |
GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc. |
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Technology |
CNC grinding technology |
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Application areas |
Metallurgical machinery, food machinery,logistics and transportation and so on. |
R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.
Descripción del Producto
Features of product
1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity
3.The ratio can meet various of working condition
4.Superior performance. Hard tooth surface gear use the high quality alloy steel.
Detailed Photos
Parámetros del producto
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Modelos |
Output Shaft Dia. |
Input Shaft Dia. |
Power(kW) |
Relación |
Max. Torque(Nm) |
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Solid Shaft |
Eje hueco |
|||||
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K38 |
25mm |
30mm |
16mm |
0.18~3.0 |
5.36~106.38 |
200 |
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K48 |
30mm |
35mm |
19mm |
0.18~3.0 |
5.81~131.87 |
400 |
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K58 |
35mm |
40mm |
19mm |
0.18~5.5 |
6.57~145.15 |
600 |
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K68 |
40mm |
40mm |
19mm |
0.18~5.5 |
7.14~144.79 |
820 |
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K78 |
50mm |
50mm |
24mm |
0.37~11 |
7.22~192.18 |
1550 |
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K88 |
60mm |
60mm |
28mm |
0.75~22 |
7.19~197.27 |
2700 |
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K98 |
70mm |
70mm |
38mm |
1.3~30 |
8.95~175.47 |
4300 |
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K108 |
90mm |
90mm |
42mm |
3~45 |
8.74~141.93 |
8000 |
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K128 |
110mm |
100mm |
55mm |
7.5~90 |
8.68~146.07 |
13000 |
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K158 |
120mm |
120mm |
70mm |
11~160 |
12.66~150.03 |
18000 |
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K168 |
160mm |
140mm |
70mm |
11~200 |
17.35~164.44 |
32000 |
|
K188 |
190mm |
160mm |
70mm |
18.5~200 |
17.97~178.37 |
50000 |
Our Advantages
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion, Parallel |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
Distinguishing Bevel Gearboxes from Other Gear Systems
Bevel gearboxes stand out from other types of gear systems due to their unique characteristics and applications:
- Angle of Intersection: Bevel gearboxes are designed to transmit motion between intersecting shafts at specific angles, making them ideal for changing the direction of rotational motion.
- Direction Change: Unlike parallel shaft gear systems, bevel gearboxes change the direction of motion by 90 degrees or other specified angles, allowing them to efficiently transmit power around corners.
- Compact and Space-Saving: Bevel gearboxes are often compact and space-saving, making them suitable for applications with limited room for gear assembly.
- Wide Range of Angles: Bevel gearboxes can handle various angle configurations beyond 90 degrees, providing flexibility in designing complex mechanical systems.
- Specialized Applications: Bevel gearboxes are commonly used in applications requiring changes in direction, such as automotive differential systems, steering mechanisms, printing presses, and machinery with intersecting axes.
These distinguishing features make bevel gearboxes a versatile choice for scenarios where changing the direction of rotational motion or transmitting power between intersecting shafts is essential.
Challenges of Using Bevel Gearboxes
While bevel gearboxes offer various benefits, there are certain challenges that can arise when using them:
- Lubrication: Proper lubrication is essential to reduce friction, wear, and heat generation in bevel gearboxes. However, ensuring effective lubrication in the meshing bevel gears can be challenging due to their complex geometry and the potential for oil pooling or inadequate coverage.
- Noise and Vibration: Bevel gearboxes can produce noise and vibration during operation, especially at higher speeds. The interaction of the gear teeth can lead to noise generation, which may require additional measures such as sound insulation or vibration dampening to mitigate.
- Alignment: Precise alignment of the bevel gears is crucial to ensure smooth and efficient power transmission. Misalignment can lead to increased wear, reduced efficiency, and even gear tooth failure. Achieving proper alignment can be more complex in bevel gearboxes compared to other gearbox types.
- Maintenance: Bevel gearboxes may require more frequent maintenance compared to other gear systems. Regular inspections, lubrication checks, and gear tooth profile monitoring are necessary to detect and address any issues before they escalate.
- Space Constraints: The design of bevel gearboxes can be bulky, especially when used in applications that require a high gear ratio. This can pose challenges in situations where space is limited.
- Heat Dissipation: High-speed or heavy-duty applications can generate significant heat in bevel gearboxes. Adequate heat dissipation mechanisms, such as cooling fins or lubrication cooling, may be required to prevent overheating and premature failure.
Engineers and manufacturers need to carefully address these challenges to ensure the reliable and effective use of bevel gearboxes in various applications.
Direction of Rotational Motion Change by Bevel Gears in a Bevel Gearbox
Bevel gears in a bevel gearbox are specifically designed to change the direction of rotational motion between intersecting shafts. They achieve this by utilizing the unique geometry of their tooth profiles, which allows them to transmit motion smoothly and efficiently even when the shafts are positioned at an angle other than 90 degrees.
When two bevel gears mesh together, their teeth engage and transfer rotational force from one gear to the other. Depending on the gear arrangement, the direction of rotation can be changed from input to output or vice versa. For example, in a straight bevel gear arrangement, the gears are set at a 90-degree angle, and the input and output shafts are perpendicular to each other. As the input gear rotates, it transfers its motion to the output gear, resulting in a change in the direction of rotation between the two shafts.
In more complex configurations, such as spiral bevel gears, the teeth are designed in a spiral pattern, which allows for smoother engagement and better load distribution. This makes them suitable for applications where higher torque and efficiency are required, and the shafts are positioned at angles other than 90 degrees.
In summary, bevel gears in a bevel gearbox are essential components that enable the transmission of rotational motion and power between intersecting shafts while changing the direction of rotation as needed for various mechanical systems and industrial applications.
editor by CX 2024-01-23
